Troxler 5850v2 Guida
Manual of Operation and Instruction
Model 5850v2
Gyratory Compactor
NOTE
Before using the Model 5850v2 Gyratory Compactor,
carefully read this manual. It is especially important to
understand the Safety Warnings on page 1–1. Keep this
manual in a safe place that is always easily accessible
during the use of the Model 5850v2.
Troxler Electronic Laboratories, Inc.
3008 E. Cornwallis Road P.O. Box 12057
Research Triangle Park, NC 27709 U.S.A.
Phone: 1.877.TROXLER
Outside the U.S.A.: +1.919.549.8661
Fax: +1.919.549.0761
www.troxlerlabs.com
ii
Troxler products are protected by U.S. and foreign patents.
Copyright 2009 –2015
Troxler Electronic Laboratories, Inc.
All Rights Reserved
No part of this manual may be reproduced or transmitted in any
form or by any means, electronic or mechanical, including
photocopying, recording, or information storage and retrieval
systems, for any purpose without the express written permission of
Troxler Electronic Laboratories, Inc.
Bindoff is a registered trademark of Chemical Solutions, Inc.
Magnalube-G is a registered trademark of Magnalube, Inc.
Superpave is a trademark of the Strategic Highway Research
Program.
PN 116901
October 2015
Edition 3.0
Model 5850v2 iii
TROXLER SERVICE CENTERS
Troxler Corporate Headquarters
3008 E. Cornwallis Road • P.O. Box 12057
Research Triangle Park, NC 27709
Phone: 1.877.TROXLER (1.877.876.9537)
Outside the U.S.A.: +1.919.549.8661
Fax: +1.919.549.0761
Web: www.troxlerlabs.com
Technical Support
Phone: 1.877.TROXLER (1.877.876.9537)
E-mail: TroxTechSupport@troxlerlabs.com
NORTH CAROLINA SERVICE
CENTER
3008 E. Cornwallis Road
Research Triangle Park, NC 27709
Phone: +1.919.549.8661
Fax: +1.919.549.0761
TroxT[email protected]m
FLORIDA BRANCH OFFICE &
SERVICE CENTER
2376 Forsyth Road
Orlando, FL 32807
Phone: +1.407.681.4221
Fax: +1.407.681.3188
TroxT[email protected]m
MIDWESTERN BRANCH
OFFICE & SERVICE CENTER
1430 Brook Drive
Downers Grove, IL 60515
Phone: +1.630.261.9304
Fax: +1.630.261.9341
TroxT[email protected]m
WESTERN BRANCH OFFICE &
SERVICE CENTER
11300 Sanders Drive, Suite 7
Rancho Cordova, CA 95742
Phone: +1.916.631.0234
Fax: +1.916.631.0541
TroxT[email protected]m
SOUTHWESTERN BRANCH
OFFICE & SERVICE CENTER
2016 East Randol Mill Road
Suite 406
Arlington, TX 76011
Phone: +1.817.275.0571
Fax: +1.817.275.8562
TroxT[email protected]m
TROXLER EUROPE &
SERVICE CENTER
Troxler Electronics GmbH
Gilchinger Strasse 33
D.82239 Alling nr.
Munich, Germany
Phone: ++ 49.8141.71063
Fax: ++49.8141.80731
TROXLER ELECTRONIC TECHNOLOGIES (ZHANGJIAGANG)
1F, Building G, No. 1 Guotai North Road
ZJG, China, 215600
Phone: 0086.512.56793702 Fax: 0086.512.56793701
NOTE
To locate an independent, Troxler-authorized service
partner near you, call 1.877.TROXLER (1.877.876.9537).
iv
ABOUT THIS MANUAL
The Model 5850v2 Manual of Operation and Instruction provides
detailed information about the compactor. The manual includes
product safety information, as well as instructions for the proper
installation and use of the compactor.
This manual is organized as follows:
Chapter 1, Introduction to the Model 5850v2 –Provides
information on the safe use of the compactor; a brief overview
of the compactor and its features; a list of parts and accessories;
and instructions for unpacking and inspection.
Chapter 2, Setup and Operation –Describes the compactor
keypad, and provides instructions for setting up, starting, and
operating the compactor.
Chapter 3, Setup Menu –Provides a detailed description of the
options available from the compactor’s Setup menu.
Chapter 4, Calibration and Verification –Includes instructions
for calibrating the compactor and verifying its calibration.
Chapter 5, Special Functions –Describes the functions available
from the compactor’s Special menu.
Appendix A, Troubleshooting and Service –Provides
maintenance and service information, as well as instructions on
basic troubleshooting.
Appendix B, Menu Map –Shows a map of the compactor’s Setup
menu.
Appendix C, Specifications –Contains the environmental,
performance, electrical, and mechanical specifications of the
compactor.
Model 5850v2 v
HOW TO USE THIS MANUAL
Congratulations on the purchase of the Model 5850v2 Gyratory
Compactor.
The Model 5850v2 Manual of Operation and Instruction contains
information on safely using this unit. Also included in this manual
are safety warnings, basic parameter setup, system troubleshooting,
and general maintenance.
Do not attempt to operate the Model 5850v2 before reading this
manual and the safety warnings posted on the unit. Troxler stresses
that the user is solely responsible for ensuring the safe use of the
Model 5850v2. The manufacturer, its subsidiary, representatives,
and distributors cannot assume responsibility for any mishaps,
damage, or personal injury that may occur from failure to observe
the safety warnings in this manual and posted on the unit.
vi
CONVENTIONS USED IN THIS MANUAL
Throughout this manual, symbols and special formatting are used to
reveal the purpose of the text as follows:
WARNING
Warnings indicate conditions or procedures that, if
not followed correctly, may cause personal injury.
CAUTION
Cautions indicate conditions or procedures that, if not
followed correctly, may cause equipment damage.
NOTE
Notes indicate important information that must be read
to ensure proper operation.
KEYAngle brackets and a different typestyle indicate a
key or character (number or letter) to press on the
compactor keypad. For example, “Press START”
means to press the key labeled START.
DISPLAY A different typestyle is used in text to indicate
information or messages displayed on the
compactor.
DISPLAY- Typestyle and
shading used to
simulate the control
panel display
1
1.
.
Numbers indicate a procedure with multiple steps.
Diamonds indicate a list of things needed (such as
equipment) or things to know.
Triangles indicate that more than one option is
available. Carefully select the option that applies.
Model 5850v2 vii
TABLE OF CONTENTS
About This Manual.......................................................................... iv
CHAPTER 1................................................................................ 1–1
Safety Warnings............................................................................ 1–1
Cautions and Warnings................................................................. 1–3
Introduction................................................................................... 1–4
Parts and Accessories.................................................................... 1–8
Inspection...................................................................................... 1–9
Unpacking................................................................................... 1–10
Site Selection.............................................................................. 1–11
Assembly .................................................................................... 1–12
CHAPTER 2................................................................................ 2–1
Control Panel................................................................................ 2–2
Turning the System On................................................................. 2–4
Compacting a Specimen ............................................................... 2–6
Cleaning and Lubricating.............................................................. 2–8
Preparing a Specimen ................................................................. 2–10
Compacting the Specimen.......................................................... 2–14
Removing the Sample from the Mold......................................... 2–15
Cooling the Sample..................................................................... 2–16
Shear Options & Performance Tests........................................... 2–16
CHAPTER 3................................................................................ 3–1
Setup Menu................................................................................... 3–2
View Settings................................................................................ 3–3
Change Settings............................................................................ 3–4
Home Position ............................................................................ 3–14
Calibration .................................................................................. 3–14
Special......................................................................................... 3–14
CHAPTER 4................................................................................ 4–1
Calibration Schedule..................................................................... 4–2
Angle Verification........................................................................ 4–3
Calibration .................................................................................... 4–5
CHAPTER 5................................................................................ 5–1
Special Menu ................................................................................ 5–2
Clock/Calendar............................................................................. 5–3
Erase Records ............................................................................... 5–6
Reset Software.............................................................................. 5–7
viii
APPENDIX A .............................................................................A–1
Troubleshooting............................................................................A–2
General Maintenance Schedule....................................................A–4
Replacing the Batteries.................................................................A–7
Cleaning the Cooling Fan.............................................................A–8
Replacement Parts........................................................................A–8
Returning Parts for Service ..........................................................A–9
APPENDIX B..............................................................................B–1
Menu Map Description.................................................................B–2
APPENDIX C .............................................................................C–1
Environmental Conditions............................................................C–2
Electrical Specifications...............................................................C–3
Mechanical Specifications............................................................C–4
INDEX
WARRANTY
Model 5850v2 ix
LIST OF FIGURES
Figure Title Page
Figure 1–1. Model 5850v2 Gyratory Compactor .........................1–7
Figure 1–2. Hydraulic Reservoir ................................................ 1–12
Figure 1–3. Proper Reservoir Fill Level..................................... 1–13
Figure 1–4. Place a Funnel in Reservoir Fill Tube..................... 1–13
Figure 2–1. Model 5850v2 Control Panel Layout........................2–3
Figure 2–2. Compaction Chamber................................................2–9
Figure 2–3. Loading the Mold....................................................2–12
Figure 3–1. Sample Height Versus Gyration Table....................3–13
Figure 4–1. Aligning the Internal Angle Device Probes...............4–3
Figure 4–2. Puck Centered on Lower Carriage Plate ...................4–7
Figure 4–3. Routing Load Cell Cables .........................................4–8
Figure A–1. Hydraulic Filter Bypass Indicator............................ A–6
Figure B–1. Model 5850v2 Menu Map........................................B–3
x
LIST OF TABLES
Table Title Page
Table 2–1. Control Panel Keys and Button...................................2–2
Indice
