Trumpf TruTool TKA 300 Manuale utente

Operator's manual

TruTool TKA 300 (1A5)

Recharger CLi

English

E605EN_01.DOC Contents 3

Contents

1. Safety ..................................................................................4

1.1 General safety information...................................................4

1.2 Specific safety information...................................................5

2. Description .........................................................................6

2.1 Correct use ..........................................................................7

2.2 Technical data .....................................................................8

3. Setting work .....................................................................10

3.1 Setting the chamfer height.................................................10

3.2 Selecting 3-way multi-edge cutters as tool ........................12

3.3 Utilizing radius tool and multi-edge cutters as tools ..........13

3.4 Loading the rechargeable battery......................................14

3.5 Changing the battery .........................................................17

4. Operation..........................................................................18

4.1 Working with the TruTool TKA 300....................................19

5. Maintenance .....................................................................23

5.1 Replacing the tool ..............................................................24

5.2 Replacing multi-edge cutters .............................................25

5.3 Changing the impeller........................................................26

6. Original accessories and wearing parts........................27

Guarantee

Replacement parts list

Addresses

4 Safety E605EN_01.DOC

1. Safety

1.1 General safety information

¾Read the operator's manual and the safety information (Order

No. 125699) in their entirety before starting up the machine.

Closely follow the instructions given.

¾Adhere to the safety regulations in accordance with DIN VDE,

CEE, AFNOR and to the specific regulations of the country of

operation.

Danger

Risk of fatal injury from electric shock!

¾Do not touch the electrical contacts on the recharger or on

the rechargeable battery.

Warning

Risk of injury from the battery!

¾Always remove the battery from the machine prior to

maintenance work.

¾Check the machine the rechargeable battery for damage

each time before use.

¾Keep the machine dry and do not operate it in damp rooms.

¾Charge the exchangeable battery of the Li-Ion Energy 28 V

system only with the recharger of the Li-Ion Energy 28 V

system.

¾Do not attempt to open the exchangeable batteries or the

recharger.

¾Do not dispose of the exchangeable batteries in fires or

household waste.

Warning

Risk of injury due to improper handling!

¾Wear safety glasses, hearing protection, protective gloves

and work shoes during work.

Caution

Damage to property due to improper handling!

Machine will be damaged or destroyed.

¾Have servicing and inspections of hand-held electric tools

and recharger carried out by a qualified specialist. Only use

original accessories provided by TRUMPF.

E605EN_01.DOC Safety 5

1.2 Specific safety information

Warning

Risk of injury due to improper handling!

¾Make sure the machine is always in a stable position when

operating it.

¾Never touch the tool while the machine is running.

¾Always move the machine during work away from your body.

¾Do not operate the machine above your head.

Warning

Risk of injury to hands!

¾Do not reach into the processing line with your hand.

¾Use both hands to hold the machine.

Warning

Risk of injury from high-temperature chips!

High-temperature chips are produced at high speeds.

¾Use chip box.

Warning

Risk of injury from multi-edge cutters being flung out of the

system!

¾Tighten fixing screws to the multi-edge cutter with a torque

(5 Nm).

Warning

Health risk from breathing cutting oil!

¾Ensure adequate ventilation when working with cutting oil.

¾Do not inhale vapors that occur.

6 Description E605EN_01.DOC

2. Description

1 Battery

2 Motor

3 On/Off switch

4 Gear head

5 Multi-edge cutter mount

45° complete

6 Support plate

7 Handle

8 Clamping lever

9 Dial ring

10 Spindle lock

11 Recharger CLi

TruTool TKA 300 with recharger

Fig. 53295

E605EN_01.DOC Description 7

2.1 Correct use

Warning

Can cause injury or damage to health!

¾Only use the machine for work and materials described in

"Intended use".

¾Do not process any materials containing asbestos.

The TRUMPF TruTool TKA 300 chamfering and deburring

machine is an electrically operated hand-held device for the

following applications:

•Processing of workpieces made of steel, chromium steel,

aluminum, aluminum alloys, brass or plastic material (PA6).

•Utilization in industry and trade.

•Attachment of visible edges in plant and machine construction.

•Rounding off of e.g. T-beams construction and structural steel

work.

•Removal of cutting burrs after splitting procedures (e.g.

guillotine shearing).

•Application in shipbuilding, to remove sharp corners and

edges, because of the danger of paint cracking off

(anticorrosion protection).

•Machining of steel furniture.

The CLi recharger charges exchangeable batteries of the Li-Ion

Energy 28 V system.

8 Description E605EN_01.DOC

2.2 Technical data

Other countries USA

Values Values

Voltage 28 V 28 V

Working speed 3-5 m/min 10-17 ft/min

Idle speed 7300/min 7300/min

Weight with guide handle

(with rechargeable battery)

4.3 kg 9.5 lbs

Weight with guide handle 3.3 kg 7.3 lbs

Min. material thickness 1.5 mm 0.06 in

Smallest radius with inner

cutouts

12 mm 0.47 in

Edge radius 3 mm 0.12 in

Technical data TruTool TKA 300

Voltage 28 V

Charging current for quick

charging

3.5 A

Charging time approximately 1 h

Weight without power cord 700 g

Technical data CLi recharger

Vibration Specifications in accordance with

EN 12096

Measured values in accordance

with EN ISO 8662-10

Vibration value at the handle a 6.2 m/s²

Uncertainty K 1.5 m/s²

Measured values were measured while machining sheet steel

400 N/mm² with max. chamfer length.

Noise emissions Designations in accordance with

EN ISO 4871

Measured values in accordance

with EN ISO 15744

A-rated sound level LWA 106 dB

A-rated acoustic power level at the

work place LPA

92 dB

The noise emission values given are the sum of the measured

values and the corresponding uncertainties. They represent an

upper value limit which can emerge during measurements.

Table 1

Table 2

Table 3

Table 4

E605EN_01.DOC Description 9

1 Chamfer height

2 Chamfer length

3 Chamfering angle

Chamfer height

30° 45° 60°

Chamfer lengthMaterial and tensile strength

[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]

Steel 400 N/mm²

Steel 600 N/mm²

Steel 800 N/mm²

Aluminum 250 N/mm²

2.6

1.3

0.9

5.2

0.102

0.051

0.035

0.205

2.1

1.1

0.7

4.2

0.083

0.043

0.028

0.165

1.5

0.8

0.5

3.0

0.059

0.031

0.019

0.118

3.0

1.5

1.0

6.0

0.118

0.059

0.039

0.236

Chamfer height

Fig. 36835

Table 5

10 Setting work E605EN_01.DOC

3. Setting work

Caution

Risk of burns from hot support plates and dial ring!

¾Wear protective gloves when setting the chamfer height.

3.1 Setting the chamfer height

1 2 3

1 Clamping lever

2 Dial ring

3 Support plate

Setting the chamfer height

The chamfer height is set with the aid of the support plate and read

by means of the number scale on the dial ring.

1. Undo the clamping lever (1).

2. Rotate the support plate (3) until the desired chamfer height

can be read off the dial ring (2). The chamfer height is

calculated as follows:

(value on the scale) + (value on the dial ring) = chamfer height.

Example: 1.5 + 0.7 = 2.2

The values on the dial ring indicate the chamfer height (1) in

mm.

Each complete rotation (=360° rotation) corresponds to a

chamfer height of 1.5 mm.

3. Fix the clamping lever (1) back into place.

Chamfer height is adjusted.

Fig. 30592

Indice

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