Trumpf TruTool S 450 Manuale utente

Operator's manual

english

TruTool S 450 (1A1)

2 Safety E465EN_04.DOC

Table of contents

1. Safety ..................................................................................3

2. Description .........................................................................5

2.1 Correct use ..........................................................................6

2.2 Technical data TruTool S 450 .............................................7

3. Tool assembly....................................................................8

3.1 Changing the stroke rate .....................................................8

3.2 Configuring workstation (optional) .......................................9

3.3 Selecting the blade ............................................................11

3.4 Setting the cutting clearance .............................................13

Cutting clearance..........................................................14

3.5 Setting the height of the moving cutter blade ....................15

4. Operation..........................................................................17

Working with the TruTool S 450 ...................................18

5. Maintenance .....................................................................19

5.1 Replacing carbon brushes.................................................21

5.2 Changing the blade............................................................21

Turning the moving cutter blade over or

replacing it ....................................................................21

Turning the fixed cutter blade over or replacing

it ....................................................................................21

6. Wearing parts...................................................................22

7. Original accessories........................................................23

8. Options .............................................................................23

Warranty

Replacement parts list

Addresses

E465EN_04.DOC Safety 3

1. Safety

¾Read the Operator's Manual and the general safety rules

(Material number 1239438, red document) in their entirety

before starting up the machine. Follow precisely the directions

contained therein.

¾Read the Operator's Manual and the safety instructions

(Material number 125699, red document) in their entirety

before starting up the machine. Follow precisely the directions

contained therein.

¾The safety regulations according to DIN VDE, CEE, AFNOR

and other regulations which are valid in individual countries

should be adhered to.

Danger

Lethal danger due to electric shock!

¾Remove the plug from the plug socket before undertaking any

maintenance work on the machine.

¾Check the plug, the cable and the machine for damage each

time before the appliance is used.

¾Keep the machine dry and do not operate in damp rooms.

¾When using the electric tool outside, connect the fault current

(FI) protective switch with a maximum breaking current of

30 mA.

Warning

Danger of injury possible due to improper handling!

¾When working with the machine, wear safety glasses, hearing

protection, protective gloves and work shoes.

¾Do not plug in the plug unless the machine has been

switched off. Pull out the mains plug after use.

Warning

Risk of injury to the hands!

¾Do not place your hand into the processing line.

¾Use both hands to hold the machine.

USA/CAN

Rest of the world

4 Safety E465EN_04.DOC

Caution

Damage to property possible due to improper handling!

The machine will be damaged or destroyed.

¾Do not use the power cord to carry the machine.

¾Always guide the electric cord away from the back of the

machine and do not pull it across sharp edges.

¾Arrange for start-ups and checks on manual electric tools to

be carried out by a trained specialist. Only used the original

accessories provided by TRUMPF.

Warning

Risk of injury from chip!

¾Use chip deflector.

E465EN_04.DOC Description 5

2. Description

2 13

1 Fixed blade carrier

2 Adjusting screw

3 Fixing screw for fixed cutter

blade

4 Fixed cutter blade

5 Fixing screw for moving cutter

blade

6 Thread for fastening the traction

eyelet (optional)

7 Moving cutter blade

8 Ram

9 Axis

10 On/Off switch

11 Handle

12 Speed controller

13 Red indicator light (LED) "Motor

overload"

14 Chip deflector (hand protection)

Fig. 28483

6 Description E465EN_04.DOC

2.1 Correct use

Warning

Risk of injury!

¾For processing and materials, only use machines which are

named in "Correct use".

The TRUMPF portable shears TruTool S 450 are an electric hand

tool used for the following applications:

•Chip-free slitting and edge-planing of plate-shaped workpieces

made of steel, aluminium, non-ferrous heavy metals and

plastic.

•Production of straight or curved exterior and interior cutouts.

•Slitting along scribed lines.

•Slitting of coils.

E465EN_04.DOC Description 7

2.2 Technical data TruTool S 450

Rest of the world USA

Values Values Values Values

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

•Steel

400 N/mm²

•Steel

600 N/mm²

•Steel

800 N/mm²

•Aluminium

250 N/mm²

4.5 mm

(Coil 4.0

mm)

3.5 mm

(Coil 3.0

mm)

2.5 mm

(Coil 2.0

mm)

5.0 mm

4.5 mm

(Coil 4.0

mm)

3.5 mm

(Coil 3.0

mm)

2.5 mm

(Coil 2.0

mm)

5.0 mm

4.5 mm

(Coil 4.0

mm)

3.5 mm

(Coil 3.0

mm)

2.5 mm

(Coil 2.0

mm)

5.0 mm

0.179 mm

(Coil 0.157

in)

0.138 in

(Coil 0.12 in)

0.1 in

(Coil 0.079

in)

0.2 in

Working speed 4-6 m/min 4-6 m/min 4-6 m/min 13-20 ft/min

Nominal power

consumption

1400 W 1200 W 1140 W 1200 W

Stroke rate with

idle run

1640/min 1480/min 1480/min 1480/min

Weight 6.2 kg 6.2 kg 6.2 kg 13.8 lbs

Start hole

diameter

75 in 75 in 75 in 2.95 in

Smallest radius 35 mm

(right)

25 mm (left)

35 mm

(right)

25 mm (left)

35 mm

(right)

25 mm (left)

1.38 in

(right)

0.984 in (left)

Protective

insulation

Class II Class II Class II Class II

Technical data

Noise and vibration Measured values in accordance

with EN 50144

A-weighted sound level Typically 86 dB (A)

A-weighted acoustic power level Typically 94 dB (A)

Hand-arm vibration Typically less than or equal to

2.7 m/s²

Measured values for noise and vibration

Note

The measured values specified above may be exceeded while

working.

Table 1

Table 2

8 Tool assembly E465EN_04.DOC

3. Tool assembly

3.1 Changing the stroke rate

1 Setting wheel for speed

controller on motor

Speed controller

¾Rotate the setting wheel for the speed controller counter-

clockwise.

Reducing the number of strokes improves the quality of the work

•for precise machining along scribed lines.

•for machining radiuses.

•for machining steel with a tensile strength > 400 N/mm²

(improved service life).

Fig. 27948

Reducing the stroke rate

E465EN_04.DOC Tool assembly 9

3.2 Configuring workstation (optional)

Danger

Possible lethal danger due to electric shock!

¾Remove the plug from the plug socket before undertaking any

maintenance work on the machine.

¾Check the plug, the cable and the machine for damage each

time before the appliance is used.

¾Keep the machine dry and do not operate in damp rooms.

¾When using the electric tool outside, connect the fault current

(FI) protective switch with a maximum breaking current of

30 mA.

Caution

Damage to property can result from improper operation!

¾Do not slide the workpiece into the machine until the machine

has been switched on and it has reached its full revolutions

per minute.

43 (2x) 41

44 (6x)

41 Casing

42 Front casing

43 Screw for fastening the machine

in the workstation

44 2x3 Screws for connecting the

casing

A Recess for the

On/Off switch

S Pedestal for the workstation

Work station

Fig. 17461

10 Tool assembly E465EN_04.DOC

Example: machining a workpiece

The workstation (Order No. 979371) in which the machine can be

fastened is used for machining small workpieces.

This workstation can be bolted down solidly through mounting

holes

¾to a table (workbench)

¾to a pedestal (Order No. 003677) with four screws.

1. Unscrew bow-handle and chip deflector.

2. Place machine in the casing (41).

3. Use the screws (43 and 44) to secure the machine and the

forward casing tightly in the casing.

Fig. 17464

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