Trumpf TruTool TKF 1500 3A1 Manuale utente

Operator's manual

TruTool TKF 1500 (3A1), (3B1)

Beveler

TRUMPF Werkzeugmaschinen GmbH + Co. KG, Technische Redaktion

Johann-Maus-Straße 2, D-71254 Ditzingen

Fon: +49 7156 303 - 0

Internet: http://www.trumpf.com

E-Mail: [email protected]

Table of contents

1 Safety 3

1.1 General safety information 3

1.2 Specific safety information for bevelers 3

2 Description 5

2.1 Intended use 5

2.2 Technical data 6

2.3 Icons 8

2.4 Noise and vibration information 8

3 Setting work 10

3.1 Adjusting the ram length 10

3.2 Adjusting the angle of bevel 12

3.3 Setting material thickness 13

3.4 Selecting cutting tool 13

3.5 Adjusting height of the cutting tool 15

3.6 Select gear 16

3.7 Accessories included 17

Securing the chip box 17

Handle base 18

Tube-shaped handle 18

Roller holder 19

3.8 Options 20

Roller holder for pipe and tube processing 20

Special tool for pipe and tube processing 21

Conversion kits for large material thick-

nesses

Suspension bracket 25

Workstation 26

4 Operation 28

4.1 Working with TruTool TKF 1500 (3A1), (3B1) 28

5 Maintenance 30

5.1 Regrinding cutting tool 30

5.2 Changing the cutting tool 31

5.3 Change the sliding sleeve 32

E1026en03 Table of contents 1

6 Accessories and consumables 34

6.1 Ordering consumables 35

7 Appendix: Declaration of conformity, guar-

antee, replacement parts lists

2Table of contents E1026en03

1. Safety

1.1 General safety information

Read all the safety information and instructions.

ØFailure to comply with the safety information and instruc-

tions can cause electric shock, burns and/or serious injury.

ØRetain all the safety information and instructions for future

use.

1.2 Specific safety information for

bevelers

Electrical voltage! Risk of fatal injury due to electric shock!

ØAlways keep the power cable behind the device and do not

pull it over sharp edges.

ØDo not perform any work that may cause the machine to

come into contact with hidden power lines or its own cable.

Contact with a live conductor can cause metallic machine

parts to become live and can lead to an electric shock.

Risk of injury from hot and sharp chips!

Chips exit the chip ejector at high speed.

ØUse the chip box.

Risk of injury from falling machinery

The entire weight of the machine must be taken up after

machining the workpiece.

ØUse the suspension bracket with balancer.

ØUse the suspension cable.

Damage to property due to improper handling.

Collisions could result from setting the machine incorrectly.

ØRotate the eccentric shaft one full turn in a clockwise direc-

tion using the Allen key provided. If no more collisions

occur, remove the Allen key and put the machine into oper-

ation in accordance with regulations.

E1026en03 Safety 3

WARNING

DANGER

WARNING

CAUTION

Risk of injury to hands.

ØDo not reach into the processing line with your hands.

ØUse both hands to hold the machine.

4Safety E1026en03

WARNING

2. Description

1 Eccentric shaft

2 Clamping screw (fixing screw

for the supporting body)

3 Supporting body

4 Supporting roller

5 Stripper

6 Cutting tool

7 Rest plate

8 Spindle (for setting material

thickness)

9 Cap screw

10 Crank sliding block

11 Side plate, right

12 Side plate, left

13 On/Off switch

TruTool TKF 1500 beveler (3A1), (3B1) Fig. 84792

2.1 Intended use

The TRUMPF TruTool TKF 1500 beveler (3A1), (3B1) is an elec-

trical powered hand-held device designed for the following appli-

cations:

■Preparation of all K-, V-, X-and Y-shaped welding grooves

usual for gas and electrical fusion welding with various con-

tinuously adjustable angles of bevel and continuously adjust-

able lengths of bevels.

■Forming of uniform, oxide-free, bright metallic welding bevel

edges in steel and aluminum.

■Machining of chromium steel and similar high-tensile materi-

als (recommendation: machine in 2-gear version).

■Bevelling of straight and curved edges, provided the mini-

mum radius of the inner curve is 55 mm.

■Bevelling of edges on level and crooked workpieces, in par-

ticular tubes with an inside diameter of at least 100 mm.

E1026en03 Description 5

■Bevelling of edges in both directions, with the bevelling proc-

ess being able to be started and finished at any point of the

sheet edge.

■Bevelling of edges on large, bulky workpieces, for which the

bevelling machine is guided as a hand-held device.

■Bevelling of edges in normal position (carrier below the

machine) and in "upside-down position" (carrier above the

machine), which is of advantage in particular when bevelling

X and K welding joints.

The TRUMPF TruTool TKF 1500 beveler (3B1) also offers 2-

gear changing for modifying the working speed when machining

high-tensile materials.

2.2 Technical data

Other countries USA

Values

Voltage 230 V

220 V

(China)

120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz

Max. length of bevel "ls" continuously adjustable:

Mild steel and alumi-

num up to 400 N/mm²

15 mm 0.59 in

Mild steel up to

600 N/mm²

9 mm 0.354 in

Mild steel up to 800

N/mm²

6 mm 0.236 in

Working Speed 2 m/min 6.55 ft/min

Nominal power con-

sumption

2600 W 2000 W 2000 W -

Rated current: - 16 A

Stroke rate with nomi-

nal load

370/min 340/min 340/min 340/min

Weight 16.5 kg 36.7 lbs

Material thicknesses:

Min. 6 mm 0.236 in

Max. 40 mm 1.57 in

Special 40-80 mm

80-120 mm

120-160 mm

1.57-3.14 in

3.14-4.71 in

4.71-6.28 in

Angle of bevel "ß" con-

tinuously adjustable

20°-45° 20°-45°

With special stripper 20°-55° 20°-55°

6Description E1026en03

TruTool TKF 1500 (3A1)

Other countries USA

Values

Smallest radius with

inner cutouts

55 mm 2.17 in

Safety classSafety class

II / II /

Tab. 1

Other countries USA

Values

Voltage 230 V

220 V

(China)

120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz

Max. length of bevel "ls" continuously adjustable:

Mild steel and alumi-

num up to 400 N/mm²

15 mm (1st + 2nd gear) 0.59 in

Mild steel up to

600 N/mm²

11 mm (1st gear)

9 mm (2nd gear)

0.433 in

0.354 in

Mild steel up to 800

N/mm²

9 mm (1st gear)

6 mm (2nd gear)

0.354 in

0.236 in

Working Speed 1.25 m/min

(1nd gear)

2 m/min

(2nd gear)

4.1 ft/min

(1st gear)

6.55 ft/min

(2nd gear)

Nominal power con-

sumption

2600 W 2000 W 2000 W -

Rated current: - 16 A

Stroke rate with nomi-

nal load

230/

min

(1st

gear)

370/

min

(2nd

gear)

170/min

(1st gear)

340/min

(2nd gear)

170/min

(1st gear)

340/min

(2nd gear)

Weight with guide han-

dle

19.5 kg 43.3 lbs

Material thicknesses:

Min. 6 mm 0.236 in

Max. 40 mm 1.57 in

Special 40-80 mm

80-120 mm

120-160 mm

1.57-3.14 in

3.14-4.71 in

4.71-6.28 in

Angle of bevel "ß" con-

tinuously adjustable

20°-45° 20°-45°

With special stripper 20°-55° 20°-55°

Smallest radius with

inner cutouts

55 mm 2.17 in

Safety class

II / II /

Tab. 2

E1026en03 Description 7

TruTool TKF 1500 (3A1)

TruTool TKF 1500 (3B1)

2.3 Icons

Note

The following symbols are important for reading and understand-

ing the operator's manual. The correct interpretation of the sym-

bols will help you operate the machine better and safer.

Icon Name Description

Read operator's manual Read the operator's manual and safety information in

their entirety before starting up the machine. Closely

follow the instructions given.

Safety class II Indicates a doubly insulated tool.

Alternating current Type or property of current

V Volt Voltage

A Ampere Current, current input

Hz Hertz Frequency (oscillations per second)

W Watt Power, power input

mm Millimeters Dimensions e.g.: material thickness, chamfer length

in Inch Dimensions e.g.: material thickness, chamfer length

noIdle speed Revolution speed without load

.../min Revolutions/strokes per minute Revolution speed, stroke rate per minute

Tab. 3

2.4 Noise and vibration information

Noise emission value may be exceeded.

ØWear hearing protection.

The vibration emission value can be exceeded!

ØSelect the right tools and exchange them in time in the

event of wear.

ØHave maintenance carried out by trained specialized techni-

cians.

ØDefine additional safety measures for protecting the opera-

tor from the effect of vibrations (e. g. keep hands warm,

organization of working procedures, machining at normal

feed force).

ØDepending on the operating conditions and state of the elec-

tric tool, the actual load might be higher or lower than the

specified measured value.

8Description E1026en03

WARNING

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