Trumpf TruTool TKF 1100 Manuale utente

Operator's manual

TruTool TKF 1100 (1A1)

TruTool TKF 1101 (1A1)

Table of contents

1 Safety 3

1.1 General safety information 3

1.2 Specific safety information for beveler 3

2 Description 5

2.1 Intended use 5

2.2 Technical data 6

2.3 Symbols 7

2.4 Noise and vibration information 7

3 Setting work 9

3.1 Adjusting the ram length 9

3.2 Adjusting the angle of bevel 10

3.3 Setting the cutting tool height 11

3.4 Setting material thickness 12

3.5 Selecting cutting tool 12

4 Operation 14

4.1 Switching the TruTool TKF 1100/ Tru-

Tool TKF 1101 on and off

4.2 Working with the TruTool TKF 1100/ Tru-

Tool TKF 1101

4.3 Changing the cutting direction 16

5 Maintenance 17

5.1 Regrinding cutting tool 17

5.2 Changing the cutting tool 18

5.3 Lubricating the cutting tool guide 20

5.4 Checking the cutting tool guide 20

5.5 Checking and replacing the wearing plate 20

5.6 Changing the power cable 21

5.7 Replacing carbon brushes 21

6 Accessories and consumables 22

6.1 Ordering consumables 22

7 Appendix: Declaration of conformity, guar-

antee, replacement parts lists

2Table of contents E543EN_06

1. Safety

1.1 General safety information

■Read all the safety information and instructions including

those in the brochure also supplied.

■Failure to comply with the safety information and instructions

can cause electric shock, burns and/or serious injury.

■Retain all the safety information and instructions for future

use.

Electrical voltage! Risk of fatal injury due to electric shock!

ØRemove the plug from the plug socket before undertaking

any maintenance work on the machine.

ØCheck the plug, cable and machine for damage each time

before using the machine.

ØKeep the machine dry and do not operate it in damp rooms.

ØConnect the fault current (FI) circuit breaker with a maximum

breaking current of 30 mA when using the electric tool out-

side.

ØOnly use original TRUMPF accessories.

Damage to the machine due to improper handling.

ØWear safety glasses, hearing protection, protective gloves

and working shoes when working.

ØConnect the plug only when the machine is switched off.

Pull the power plug after use.

ØDo not carry the machine by the cable.

ØHave maintenance carried out by specialists.

1.2 Specific safety information for

beveler

Electrical voltage! Risk of fatal injury due to electric shock!

ØAlways lay the power cable away from the back of the

device and do not pull it over sharp edges.

ØDo not perform any work that may cause the machine to

come into contact with hidden power lines or its own cable.

Contact with a live conductor can cause metallic machine

parts to become live and can lead to an electric shock.

E543EN_06 Safety 3

DANGER

WARNING

DANGER

Risk of injury to hands.

ØDo not reach into the processing line with your hands.

ØUse both hands to hold the machine.

Risk of injury from falling machinery

The entire weight of the machine must be taken up after

machining the workpiece.

ØUse the suspension bracket with balancer.

ØUse the suspension cable.

Damage to property due to improper handling.

Collisions could result from setting the machine incorrectly.

ØRotate the eccentric shaft one full turn in a clockwise direc-

tion using the Allen key provided. If no more collisions

occur, remove the Allen key and put the machine into oper-

ation in accordance with regulations.

4Specific safety information for beveler E543EN_06

WARNING

CAUTION

2. Description

1 Bow-handle (installable in 2

positions)

2 Eccentric shaft

3 Roller holder

4 Spiral bevel gear

5 Stripper

6 Cutting tool guide

7Rest plate

8 Pressure die

9 Carrier

10 Locking mechanism for carrier

11 Clamping lever for fastening the

handle

12 On/Off switch

13 Release-lock knob

14 Spindle wheel

TruTool TKF 1100 (1A1)/ TruTool TKF 1101 (1A1) Fig. 39412

2.1 Intended use

The TRUMPF TruTool TKF 1100 (1A1)/ TruTool TKF 1101 (1A1)

beveler is an electrically powered hand-held device for the fol-

lowing applications:

■Preparation of all K-, V-, X-and Y-shaped welding grooves

usual for gas and electrical fusion welding with various con-

tinuously adjustable angles of bevel and continuously adjust-

able lengths of bevels.

■Bevelling of straight and curved edges, provided the mini-

mum radius of the inner curve is 40 mm.

■Bevelling of edges on level and crooked workpieces, in par-

ticular tubes with an inside diameter of at least 80 mm.

■Bevelling of edges in both directions, with the bevelling proc-

ess being able to be started and finished at any point of the

sheet edge.

■Bevelling of edges in normal position (carrier below the

machine) and in "upside-down position" (carrier above the

E543EN_06 Description 5

machine), which is of advantage in particular when bevelling

X and K welding joints.

■Beveling of edges on large, bulky workpieces by using the

beveler as a hand-held device.

■Forming of uniform, oxide-free, bright metallic welding bevel

edges in steel and aluminum.

■For TruTool TKF 1100: machining of chromium steel and

similar high-tensile materials.

2.2 Technical data

Other countries USA

Values

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz

Max. length of bevel "ls" continuously adjustable:

Mild steel with 400 N/

mm²

11 mm 0.59 in

Mild steel with 600 N/

mm²

9 mm 0.354 in

Mild steel with 800 N/

mm²

6mm 0.236 in

Working speed 2.0 m/min

2.5 m/min

4.1 ft/min

6.55 ft/min

Nominal power con-

sumption

1600 W 1340 W 1500 W 1340 W

Stroke rate with nominal

load

340/min

440/min

340/min

440/min

320/min

410/min

340/min

440/min

Idle stroke rate 450/min

650/min

450/min

650/min

440/min

630/min

450/min

650/min

Weight 10 kg 25.7 lbs

Material thicknesses:

Min. 3mm 0.12 in

Max. 25mm 0.984 in

Angle of bevel "ß" con-

tinuously adjustable

30°, 37.5°, 45° 30°, 37.5°,

45°

Smallest radius with

inner cutouts

40mm 1.57 in

Smallest tube inside

diameter

80mm 3.15 in

Safety class

II / II /

Tab. 1

6Technical data E543EN_06

TruTool TKF 1100 (1A1) /

TruTool TKF 1101 (1A1)

2.3 Symbols

Note

The following symbols are important for reading and understand-

ing the instruction manual. The correct interpretation of the sym-

bols will help you operate the machine better and safer.

Symbol Name Meaning

Read operating manual Read the operator's manual and safety information in

their entirety before starting up the machine. Closely

follow the instructions given.

Safety class II Indicates a doubly insulated tool.

Alternating current Type or property of current

V Volt Voltage

A Ampere Current, current input

Hz Hertz Frequency (oscillations per second)

W Watt Power, power input

mm Millimeters Dimensions e.g.: material thickness, chamfer length

in Inch Dimensions e.g.: material thickness, chamfer length

noIdle speed Revolution speed without load

.../min Revolutions/strokes per minute Revolution speed, stroke rate per minute

Tab. 2

2.4 Noise and vibration information

Noise emission value may be exceeded.

ØWear hearing protection.

Vibration emission value may be exceeded.

ØSelect tools correctly and replace them promptly when they

show wear.

ØMaintenance may be carried out by trained specialist techni-

cians only.

ØEstablish additional safety precautions for the protection of

the operator against the effects of vibrations (e.g. keeping

hands warm, organizing the work sequences, machining with

normal feed power).

Notes

■The specified vibration emission value was measured in

accordance with a standardized testing procedure and can

be used to compare one electric tool with another.

E543EN_06 Symbols 7

WARNING

■The specified vibration emission value can also be applied

for a provisional estimate of the vibration load.

■Times during which either the machine is switched off or run-

ning but not actually in use can considerably reduce the

vibration load during the entire working period.

■Times during which the machine works independently and

self-propelled do not have to be calculated.

Designation of measured value Unit Value

according

EN 60745

Vibration emission value ah (vector sum of

three directions)

m/s28.2

Uncertainty K for vibration emission value m/s22

A-class acoustic pressure level LPA typi-

cally

dB (A) 89

A-class acoustic power level LWA typically dB (A) 100

Uncertainty K for noise emission value dB 3

Tab. 3

8Noise and vibration information E543EN_06

3. Setting work

3.1 Adjusting the ram length

4 Spiral bevel gear

9 Carrier

15 Clamping screw

Fig. 39414

1. Undo the clamping screw (15).

2. Turn the spiral bevel gear (4) until the desired ram length

(scale on stripper 5) corresponds to the marking.

3. Retighten the clamping screw (15).

E543EN_06 Setting work 9

3.2 Adjusting the angle of bevel

s Material thickness

β Angle of bevel

ls Length of bevel

hs Height of bevel

bWidth of bevel

h Residual height

Length of bevel and angle of bevel Fig. 9664

Angle

bevel

Length of bevel

ls [mm]

Height of bevel

hs [mm]

Width of bevel b

[mm]

ß 30° 11 9.5 5.5

9 7.8 4.5

7.5 6.5 3.8

6 5.2 3

4.5 3.9 2.3

3 2.6 1.5

ß 37.5° 11 8.7 6.7

9 7.1 5.5

7.5 6 4.6

6 4.8 3.7

4.5 3.6 2.7

3 2.4 1.8

ß 45° 11 7.8 7.8

9 6.4 6.4

7.5 5.3 5.3

6 4.2 4.2

4.5 3.2 3.2

3 2.1 2.1

Tab. 4

Three carriers with angles of 30°/37.5°/45° are available for the

beveler.

The angle is selected by replacing the entire carrier (see

Fig. 39415, p. 13):

1. Undo the locking mechanism (10).

2. Turn the carrier (9) 45°.

3. Pull out the carrier (9) downwards.

10 Setting work E543EN_06

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