U-Line Echelon 2015R Manuale
Full Overlay Door Panel
Installation Instructions
for Models
2075, 2015 and CLR 2060
U-Line Corporation
P.O. Box 245040 •Milwaukee, WI 53224-9540
Phone 414.354.0300 •FAX 414.354.7905
Printed in U.S.A.
P/N 30-10011
Part Number Description Quantity
12041 Insert 8mm Plug 2
42120 Spacer Nylon 3/8 OD x .19 ID 8
42121 Screw #10 x 5/8 Round Head 8
42122 Screw #6 x 1/2 Large Flat Head 2
11901-2* Pivot Plate Wood 1
12020* Wood Panel Bottom Hinge 1
12021* Wood Panel Top Hinge 1
12029* Top Pivot Bracket 1
31672 Door Closer - Male 1
31673 Door Closer - Female 1
42161-ZP Screw #8-32 x 3/8 Hex Sems 2
42096 Pivot Post 2
42101 Screw #8-32 x 1/2 Flat Head 6
80-17006-01** 2015 BLK Modified Top Handle Assy. 1
80-17006-02** 2015 WHT Modified Top Handle Assy. 1
80-17006-03** 2075 BLK Modified Top Handle Assy. 1
80-17006-04** 2075 WHT Modified Top Handle Assy. 1
*Specify Black or White
**Only one handle is included with this kit
1. REMOVE EXISTING DOOR FROM THE CABINET
a. Remove top hinge screw pin
(7/64" hex key). Remove the
door by tilting forward and lifting
off the bottom hinge pin.
b. Pull door gasket out of the
groove (top edge of door only).
Start in the middle and pull
outward, moving toward the
edge (see Figure 1).This may
take some force.
c. Remove the three screws located
on the back of the handle (see
Figure 2).
d. Remove the top handle
and discard. (This handle
will be replaced with the
modified handle included
in the full overlay kit.)
e. Remove the two screws
located on both sides of
the lower handle. Remove
the handle.
f. Attach the modified
handle to the lower
handle using the three
screws removed in Step
1 C. Set aside.
g. Slide the existing door
panel out of the door frame.
2. PREPARE THE NEW OVERLAY PANEL
Refer to the Full Overlay Panel Preparation instruction sheet.
Figure 1
OLD HANDLE
NEW HANDLE
Figure 2
The full overlay door panel must not weigh more than
20 lbs.The thickness of the door panel must be 3/4".
3. ATTACHING THE FULL OVERLAY PANEL
a. Tap nylon inserts into the top holes drilled in the wood panel.
Use two #6 screws (P/N 42122) to attach top pivot bracket
(P/N 12029) to the wood door panel (see Figure 3).
b. If required, attach optional cabinet handle hardware to the
wood door panel at this time.
c. Place and tape the existing door panel on the back of the
wood panel (see Figure 4) and drill holes through both panels
according to the diagram (see Figure 5). Remove tape from
the door panel, and enlarge the seven holes in the front panel
using a 0.201’’ (#7) drill.
TYPICAL WOOD PANEL
TOP PIVOT PLATE #6 X 5/8" FLAT HEAD SCREW
TWO REQUIRED
8MM PLUG INSERT
TWO REQUIRED
Figure 3
DOOR PANEL
BOTTOM OF
WOOD PANEL
BACK OF
WOOD PANEL
SIDE OF
WOOD PANEL
TAPE
5/16" BOTTOM 3/8" BOTH SIDES
Figure 4
14-5/16"
±
1/4"
DRILL 5/32" x 3/8" DEEP
7 PLACES - MODEL 2075
6 PLACES - MODEL 2015 and CLR 2060
FOR USE WITH #10 x 5/8"
WOOD SCREW AND
NYLON SPACER
FOR USE ON MODEL 2075 ONLY.
27"
±1/4"
1" ±1/32"
1"
±1/8"
11-7/8"
1" ±1/32"
Figure 5
For Models 2015 and CLR 2060, omit the center hole.
d. Attach the door panel to the wood panel using #10 x 5/8’’
(P/N 42121) wood screws and nylon spacers (P/N 42120).
The nylon spacers fit between the wood panel and the
door panel as shown (see Figure 6).
e. Remove the existing bottom pivot plate and replace with the
overlay panel pivot plate (P/N11901-2) (see Figure 7).
Door panel and wood panel must be aligned properly or
door will not operate correctly.
TYPICAL WOOD PANEL
TOP PIVOT PLATE
PLASTIC SPACER
SEVEN REQUIRED
#10 X 5/8" ROUND HEAD SCREW
SEVEN REQUIRED
DOOR PANEL
Figure 6
EXISTING DOOR
EXISTING BOTTOM PIVOT PLATE
(REMOVE AND DISCARD)
WOOD PANEL BOTTOM PIVOT PLATE
(5/8 INCH LONGER THAN EXISTING
BOTTOM PIVOT PLATE, FLUSH SIDE
FACING OUT)
#8-32 X 3/8" SEMS HEX SCREW
TWO PLACES
Figure 7
4. ASSEMBLING THE DOOR AND WOOD PANEL
a. Install the overlay panel by sliding the door panel back
into the door frame.
b. Replace the two-piece modified handle assembly and
secure with the two screws removed in Step 1 E.
c. Starting at the corners and working toward the center,
push the door gasket back into place.
5. INSTALLING THE DOOR
a. Remove the existing hinges from the cabinet, saving the
door closure assembly.
b. Install the top (P/N 12021) hinge to the cabinet (see
Figure 8).
WOOD PANEL TOP HINGE PLATE
(5/8" LONGER THAN EXISTING
TOP HINGE PLATE)
PIVOT POST
TOP PIVOT PLATE
#8-32 X 1/2" FLAT HEAD SCREW
THREE PLACES
DOOR PANEL
Figure 8
c. Install the pivot post (P/N 42096) into the bottom hinge
(using the 7/64’’ hex key) and install the hinge onto the
cabinet.
d. Replace the door closure assembly onto the bottom pivot
post (see Figure 9). Be sure that bosses on closures align
with holes in hinge and hinge plate.
e. Place the modified door onto the pivot post.
f. Position door and install the pivot post (P/N 42096) into
the top hinge (using the 7/64’’ hex key).
g. Adjust door as needed for proper closure.
h. Check to see that light switch actuator bracket is contact-
ing the light switch properly.
EXISTING DOOR
WOOD PANEL BOTTOM HINGE PLATE
(5/8" LONGER THAN EXISTING
BOTTOM HINGE PLATE)
#8-32 X 1/2" FLAT HEAD SCREW
THREE PLACES
DOOR CLOSURE TOP
DOOR CLOSURE BOTTOM
PIVOT POST BOSS
Figure 9
Pivot posts must be cleaned. Closers must also be
clean and greased to ensure proper operation.
1. Cut door panel to proper size (Figure 1). Be sure to note which model the door will be used on.
Figure 1
Rear View of Wood Panel For Right Hand Hinge Shown.
Use Mirror Image For Left Hand Hinges.
2. Create a relief (Figure 2) for pivot plate by cutting notch in top corner and coinciding back corner of panel.
Refer to the following figures for exact specifications.
Figure 2
Relief Notch for Pivot Plate
U-LINE034
1/8"
1/8"
13/16"
3/4"
29-7/8"
MODEL 2075: 23-3/4"
MODEL 2015 and CLR 2060: 14-3/4"
PIVOT PLATE RELIEF
SEE FIGURE 2
Printed in U.S.A.
P/N 30-10014 (Rev. 8/2004)
Full Overlay Panel Preparation for
Echelon™Models 2075, 2015 and CLR 2060
The full overlay door panel must not weigh more than 20 lbs.The thickness of the door
panel must be 3/4".
U-Line Corporation
P.O. Box 245040 •Milwaukee, WI 53224-9540
Phone 414.354.0300 •FAX 414.354.7905
www.u-line.com
Figure 3A
Top View of Door
Figure 3B
Back View of Door
Figure 3C
Bottom View of Door
Figure 3D
Side View of Door
3/4"
1/8"
1/8"
R1/32"
DOOR BOTTOM:
CHAMFER 1/32" X 45°
5/16" Dia. X 1/4" DEEP
3/8" 13/32"
1
/8"
1-17
/3
2
"
1
3/
1
6"
7
/
1
6"
1
3/3
2
"
1
3/
1
6"
R
1
/8"
5/
1
6
" Dia. X 1
/
2" DEE
P
0.177" Dia.
(
#16 DRILL
)
X 11
/
1
6
" DEE
P
3/8"
1
3/3
2
"
1
3/
1
6"
2A. Route notch in top corner of panel as shown
(Figures 3A and 3D). Notch is entire depth of
panel, front to back.
Width: 13/16"
Depth: 1/8"
2B. Route notch in back side of top corner of panel
(Figures 3B and 3D).
Width: 13/16"
Depth: 1/8"
Height: 1-17/32" from top edge of panel (less
1/8" for depth of notch on top of panel)
Radius of corner notch: 1/8" (Figure 3B)
3. Drill holes for pivot plate mounts (Figure 3B).
5/16" diameter x 1/2" deep, from the routed
surface
4. Drill hole for upper door hinge (top of panel)
(Figure 3A).
0.177" diameter
(#16 drill) x 11/16" deep
5. Drill hole for lower door hinge (Figure 3C).
5/16" diameter x 1/4" deep
NOTE
It is important to ensure that all drilled holes
are drilled to the correct depth in order to
avoid splits in the wood when hardware is
installed.
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