U.S.SAWS MC-45 Manuale utente

U.S.SAWS MC-45

OPERATING MANUAL

U.S. English

06-29-2022

Notice of Copyright Protection

means without the prior written permission of U.S.SAWS

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INTRODUCTION & SPECIFICATIONS

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Read this entire operations and maintenance manual before using your new

tool. Pay close attention to the Rules for safer operation,

Dangers, Warnings and Cautions.

The purpose of safety symbols and explanations are to attract your atten-

tion to possible hazards and how to avoid them. The safety symbols and

explanations do not by themselves eliminate any danger. The instructions

or warnings they give are not substitutes for proper accident prevention

measures.

Table of Contents & Introduction ..................................................... 2

Symbols & Decals ................................................................... 3

Safety Instruction ................................................................... 4 - 5

Pre-Operation Checklist ..............................................................6 - 8

Operation & Parts ................................................... 9 - 10

Parts Breakdown .................................................. 11 - 12

OperationsBreakdown ...............................................................13-19

Warranty & Service ............................................................. 20 - 21

1.0 INSTRUCTIONS FOR USE OF MANUAL SECTIONS

Section Page

2.0 SPECIFICATIONS

Foreword/Introduction

DANGER: Indicates an imminently hazardous situation that if not

avoided, will result in death or serious injury. This signal word is lim-

ited to the most extreme situations.

WARNING: Indicates a potentially hazardous situation that, if not

avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation that, if not

avoided may result in minor or moderate injury. It may also be used to

alert against unsafe practices that may cause property damage.

The owner’s manual is intended to point out some of the basic safety situa-

tions that maybe encountered during the normal operation & maintenance

of the U.S.SAWS MC-45 Machine & to instruct you in safety practices for

dealing with these conditions. Keep all manuals provided with your

machine in a safe place at all times.

The information and specications included in this publication were

in effect at the time of approval for printing. U.S.SAWS reserves the right,

however, to discontinue or change specications or design at any time with-

out notice and without incurring any obligation.

The MC-45 is a concrete milling machine used for cutting out spalled joints

and other applications where concrete needs to be removed. The MC-45 will

remove up to 1-1/2 inches deep and 1-1/2 inches in width in one pass and

can utilize a variety of blade and spacer combinations. The MC-45 uses a

15 amp Metabo gear reduction grinder and can effectively remove 1” wide

by 1/2” deep at 2 feet per minute. This machine is designed with a heavy

duty steel frame and a unique wheel conguration to roll over existing cuts

and joints.

Model MC-45

Part Number SX45000

Description Milling Machine

Blade Size 4”,4.5”,5”

Max Cutting Depth 1 1/2”

Arbor 7/8”

RPM 5,000

Power Requirements 120V (15 AMP - 20 AMP)

Power Source Metabo 15 AMP

Wheel 2 1/2” Poly Wheels

Weight 34 lb

SYMBOLS & DECALS

RNING

haz

Read and understand operator’s

manual before using this machine.

Failure to follow operating Instruc-

tions could result in injury or dam-

age to equipment.

Flying debris and loud noise

hazards. Wear ear and eye

protection

Wear safety boots when

operating this machine

Wear appropriate clothing

Wear hand protection

Keep all guards in place

Rotating blade hazard.

Do NOT operate with guard up.

Keep hands and feet away.

Exhaust contains poisonous

carbon monoxide gas. Breath-

ing it could cause death.

Operate machine in well venti-

lated area.

AVOID INJURY.

Do NOT operate with guard re-

moved. Replace guard before

operating machine.

TO AVOID INJURY.

Always inspect saw blades be-

fore use. Replace all cracked

or damaged blades.

Wear Head Protection, breath-

ing protection, and the use of

hearing protection is manda-

tory

Use only diamond blades (steel cen-

tered diamond cutting-off wheels) with

this machine. RPM rating on blade must

exceed machine max rpm rating. The

use of any other blade could result in

death or serious injury.

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For Safe Operation

You must be qualied for safe operation of the U.S.SAWS MC-45 walk

behind machine. You must clearly understand the written instructions

supplied by U.S.SAWS, be trained - including actual operation - & know

the safety rules & regulations for the job site. It is a safety practice to

point out & explain safety signs & practices to others & to make sure they

understand the importance of following these instructions.

Be Safe

Human error is the result of many factors: carelessness, fatigue, sensory

overload, preoccupation, unfamiliarity with the machine or attachments,

or drugs or alcohol, to name a few. You can avoid serious injury or death

caused by these & other unsafe work practices. Be safe and never as-

sume accidents cannot happen to you.

For your safety and the safety of others, act safely and encourage your

fellow workers to act safely as well.

Wear proper electrostatic

grounding equipment at all

times. Static discharge during

fueling can cause explosion

3.0 SYMBOLS & DECALS

SAFETY INSTRUCTIONS

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4.1 KNOW THE RULES & YOUR EQUIPMENT.

Most job sites have rules governing equipment use & maintenance.

Before starting at a new work location, check with the supervisor or

safety coordinator. Ask about any rules or regulations you need to

abide.

OSHA enforces federal laws within the United States that apply to the

safe operation, application, & maintenance of equipment on job sites.

It is the employer’s responsibility to comply with these laws.

Do not operate this machine unless you have read the operations and

maintenance manual carefully.

4.2 RECEIVE PROPER TRAINING.

Do not operate this machine unless you have received operational and

maintenance training from a U.S.SAWS representative or from an autho-

rized distributor for U.S.SAWS.

4.3 PROTECT YOUR FEET.

Observe all applicable local, state and federal safety regulations. Wear

OSHA approved foot protection.

4.4 PROTECT YOUR EYES.

Observe all applicable local, state and federal safety regulations. Wear

OSHA approved safety glasses.

4.5 PROTECT YOUR LUNGS.

Breathable silica may be generated by use of this product. Silica can

cause severe and permanent lung damage, cancer, and other serious

diseases. Do not breath the dust. Do not rely on your sight or smell to

determine if the dust is in the air. Silica may be in the air without a vis-

ible dust cloud. If air monitoring equipment for silica is not provided by

your employer at your work site, you MUST wear appropriate respiratory

protection when using or servicing the machine. Consult your employer

and OSHA regarding the appropriate respiratory protection.

4.6 PROTECT YOUR HEARING.

Observe all applicable local, state and federal safety regulations. Wear

OSHA approved hearing protection.

4.7 DRESS PROPERLY.

Do not wear loose clothing or jewelry that can be caught in moving parts.

Wear protective hair covering to contain long hair. Keep hair away from

motor air vent. Rubber gloves and non-skid footwear are recommended

when working outdoors.

4.8 AVOID A DANGEROUS ENVIRONMENT.

Do not expose machine to rain. Do not use machine in wet conditions.

Water entering a power tool will increase the risk of electric shock. Keep

work area well lit. When working at an elevated location, pay attention to

articles and persons below. If operating the power tool in damp locations

is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected

supply. Use of an GFCI reduce the risk of electric shock.

4.9 ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the plug in any way.

Do not use any adapter plugs with earthed (grounded) power tools. Unmodi-

ed plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radia-

tors, ranges and refrigerators. There is an increased risk of electric shock if

your body is earthed or grounded.

4.10 ELECTRICAL CORD MANAGEMENT

Do not abuse the cord. Never use the cord for carrying, pulling or unplug-

ging the power tool. Keep cord away from heat, oil, sharp edges or moving

parts. Damaged or entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor use reduces the risk of

electric shock.

4.11 AVOID ANY AREAS OR ACTIONS THAT EXPOSE YOU TO CARBON

MONOXIDE.

Do not operate in areas where exhaust fumes could accumulate without

wearing appropriate respiratory protection. Consult your employer and

OSHA regarding use of appropriate respirator for dangerous carbon monox-

ide gases.

4.12 KEEP WORK AREA CLEAN. DO NOT RUN OVER ANYTHING.

Loose objects could be thrown from crack. Make sure area to be cut is

clear from people and any loose objects, nuts, bolts, etc. Never run over

any loose objects.

4.13 KEEP CHILDREN AND VISITORS AWAY.

Do not allow anyone to stand in line with the blade path. Do not let children

or visitors contact machine or extension cord. Keep children and visitors

away from the work area.

4.14 KEEP FIRM GRIP ON MACHINE.

During normal operation as instructed in Section 6.0, keep a rm hold

on the handle grips and maintain control of the machine until the blade

completely stops.

4.15 SHUT OFF MACHINE.

When not in use, before servicing and when changing accessories shut

off motor. Release the lever switch and move the on/off switch to the OFF

position. Move the fuel valve lever to the OFF position.

4.16 STORE IDLE EQUIPMENT.

The machine and tools should be stored in a dry and secure location when

not in use. Keep equipment out of reach of children.

4.17 OBTAIN SAFETY DATA SHEET (SDS) FOR ALL

WORK SURFACE MATERIALS.

This includes primers, all coatings, adhesives, tile and crack lling materi-

als, etc. Do not attempt to cut, clean out or remove material without SDS

information. Consult SDS sheet for hazards information. Be aware that

some materials are explosive as a dust.

4.0 SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS

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4.18 DO NOT OVERREACH.

Keep proper footing and balance at all times.

4.19 MAINTAIN MACHINE WITH CARE.

Keep machine clean and follow maintenance procedures for better and

safer performance. Keep handles dry, clean, and free from oil and grease.

Follow instructions for lubricating and changing accessories.

4.20 REMOVE ADJUSTING TOOLS.

Form a habit of checking to see that tools such as adjusting wrenches are

removed from the machine and properly stored before starting the motor.

4.21 STAY ALERT.

Watch what you are doing. Use common sense. Do not operate machine

when you are tired or fatigued.

4.22 DO NOT USE DRUGS, ALCOHOL, MEDICATION.

Do not operate machine while under the inuence of drugs, alcohol,

or any medication.

4.23 KEEP THE RIGHT PARTS IN THE RIGHT POSITIONS.

Do not operate machine with parts missing or improperly mounted.

4.24 CHECK DAMAGED PARTS.

Verify all partsare in good condition and will function properly before us-

ing the machine. Check for alignment of moving parts, binding of moving

parts, breakage of parts, mounting, and any other conditions that may

affect machine operation. Do not operate machine if lever or motor on/off

switch does not function properly.

4.25 SECURELY MOUNT ACCESSORIES TO THE MACHINE.

Extra care must be taken an elevated location to prevent injury to some-

one on a lower level in the event the tool or accessory should drop. Do

not operate without fall protection for operator and debris protection for

public.

4.26 NEVER TOUCH THE MOVING PARTS.

Never touch moving parts such as blades, belts and others.

4.27 STOP OPERATION IMMEDIATELY IF ANY ABNORMALITY IS

DETECTED.

Stop using machine immediately if any abnormalities are observed during

operation. Examples of abnormalities include unusual noise and vibration.

4.28 WHEN REPLACING A PART, USE THE SAME TYPE

AND QUALITY.

When replacing a component part with a new one, use only the same

type and quality of new part. Never attempt to repair a machine if you are

unfamiliar with proper procedures and techniques required.

4.29 LOAD AND UNLOAD SAFELY.

Use proper heavy lifting procedures. Read & understand manuals before

loading & unloading.

4.30 SAVE THESE INSTRUCTIONS.

Refer to this operations and maintenance manual as well as any addition-

al instructions included from other manufacturers and organizations such

as the Masonry and Concrete Saw Manufacturers Institute®. Never permit

anyone to operate the machine without proper instructions.

DUST WARNING

Cutting, especially when DRY cutting, generates dust that comes

from the material being cut, which frequently contains silica.

Silica is a basic component of sand, quartz, brick clay, granite and

numerous other minerals and rocks. Exposure to excessive amount of

such dust can cause:

• Respiratory diseases (affecting your ability to breath), including

chronic bronchitis, silicosis and pulmonary brosis from exposure

to silica. These diseases may be fatal;

• Skin irritation and rash; and

• Cancer according to NTP* and IARC*

* National Toxicology Program, International Agency for Research

on Cancer

Take precautionary steps

• Avoid inhalation of and skin contact with dust, mist and fumes;

• Wet cut when feasible, to minimize dust;

• Wear and ensure that all bystanders wear appropriate respiratory

protection such as dust masks designed to lter out microscopic

particles. (See OSHA 29 CFR Part 1910.1200)

California Prop 65 Warning: Use of this product can cause exposure to

materials known to the State of California to cause cancer and/or birth

defects or other reproductive harm.

PRE-OPERATION CHECKLIST

Figure 1 - Warning label - read and understand manual

5.1 Start by reading the entire Owner’s Manual, Rx for Diamond

Blade Safety, and Rx for Concrete Saws by the Masonry and Concrete

Saw Manufacturers Institute. Then, read the entire MC-45 operations

and maintenance manual. Get familiar with the machine’s parts. See

Figure 1 through Figure 32.

WARNING: Improperly maintaining the MC-45 failing to correct a

problem before operation could cause a malfunction resulting in

a serious injury. Always perform a pre-operation inspection before

each operation and correct any problem.

5.2 Observe the condition of your work environment. Walk over

area work area and look for hazards. Make sure the work environ-

ment is safe and meets all safe-working conditions discussed in

section 4, Rules for safer operation.

TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUT PROPER

TRAINING AND. UNDERSTANDING OF THE OWNERS MANUAL

WHEN OPERATING THIS MACHINE

Keep all guards

in place

Wear Head Protec-

tion, breathing pro-

tection, and the use

of hearing protection

is mandatory

Flying debris

and loud noise

hazards. Wear

ear and eye

protection

Wear hand

protection

5.3 Obtain SAFETY DATA SHEET (SDS) for all work surface materi-

als. This includes primers, all coatings, adhesives, tile and crack lling

materials, etc. Do not attempt to cut, clean out, or remove material with-

out SDS information. Consult SDS sheet for health hazards information.

WARNING: The U.S.SAWS MC-45 maximum blade operating speed is

5000 rpm. Do not use a blade that is not a dry cut diamond blade.

Using a non dry cut diamond blade or a blade rated below 5000 rpm

could result in severe blade failure, personal injury or death. See

Figure 8 and Figure 9. Never cut material for which the blade was not

designed. Check blade manufacturer’s guidelines on material to be

cut. Never operate a blade in the wrong rotation direction. Verify blade

direction when changing blades. The U.S.SAWS MC-45 is designed

to cut in a straight line. Never attempt to cut any pattern or follow

any joint that is not a straight line. This tool reduces the maximum

speed of blade to create more cutting power and reduce amperage

draw. Most 4”, 4.5”, 5 “ blades will have ratings up to 10,000 RPM.

Because of this speed change be sure to use recommend blades from

U.S.SAWS for consistent cutting results.

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5.0 PRE-OPERATION CHECKLIST

5000 MAX. RPM

Figure 8 - Max rpm label - maximum blade speed

5.4 Choose the proper dry cut diamond blade for the application,

speed and material to be cut. See Figure 9.

(

)

Figure 2 - Warning label - use only diamond blades

5.5 Clearly mark all intended cut areas with straight paint or

chalk lines.

CAUTION: Running the MC-45 generates heat in the motor, blade. Do

not touch these components without wearing proper heat protecting

work gloves.

PRE-OPERATION CHECKLIST

5.6 Remove bolt in the blade guard holding bracket. Hold the blade

guard rmly and raise guard up into the holding bracket. Reinsert bolt in

the blade guard holding bracket and tighten nut.

TO AVOID INJURY.

Always inspect saw blades be-

fore use. Replace all cracked

or damaged blades.

Figure 3 - Warning label - inspect blades before use

The right side edge of the dolly frame will serve as your blade guide. This

edge will line up with the innermost blade. The outer edge of the cut will be

determined by how many blades/spacers are being used. (6) blades using

(5) medium .125 spacers will leave a cut approximately 1” wide.

Figure 4 - Blade Guide

Figure 5 - MC-45 bottom view

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CAUTION: The blade depth is approximate and not exact. Many vari-

ables affect the exact blade depth such as the exact diameter of a worn

diamond blade. If an accurate depth must be cut, install the blade to be

used with the motor in the OFF position. Place the MC-45 in a secure

position that allows the blade to overhang and be visibly measured at

full blade depth. An example would be blocking the wheels with the mo-

tor in the OFF position and lowering the MC-45 blade along side a street

curb. This will allow a measurement from the bottom of the blade to the

top of the curb.

WARNING: Breathable silica may be generated by use of this product.

Silica can cause severe and permanent lung damage, cancer, and other

serious diseases. Do not breath the dust. Do not rely on your sight

or smell to determine if the dust is in the air. Silica may be in the air

without a visible dust cloud. If air monitoring equipment for silica is not

provided by your employer at your work site, you MUST wear appropriate

respiratory protection when using or servicing the machine. Consult your

employer and OSHA regarding the appropriate respiratory protection.

PRE-OPERATION CHECKLIST

5.7 Check for missing or loose bolts. Tighten loose bolts and

re¬place missing bolts before operating machine. Verify that blade

guards are in place. Never operate a MC-45 without guards in place.

5.8 WARNING: If you can see the diamond blade, the guards are

not in place. Never operate a MC-45 without guards in place. The proper

position for the blade guard is down touching the horizontal surface.

5.9 Dress properly. Wear ear and eye protection. See sections 4.3

through 4.7. See Figure 16

haz

Rotating blade hazard.

Do NOT operate with guard up.

Keep hands and feet away.

Figure 7 - Warning label - do not operate with guard

AVOID INJURY.

Do NOT operate with guard removed.

Replace guard before operating

machine.

Figure 6 - Warning label - do not operate with

guard removed

Flying debris

and loud noise

hazards. Wear

ear and eye

protection

Wear appropriate clothing

Figure 8 - Warning label - wear proper clothing, ear and eye protection

WARNING: Recommended accessories for this tool including blades are

listed in this manual or are available by calling customer service. The use of

any other attachment or accessory might be hazardous

5.11 MC-45 premium dry cut diamond blades

U.S.SAWS recommends soft blond blades for use with the MC-45.

Blades can be used in a variety of sizes and spacing options up to 1.5” wide.

4” Blades Part #:TNA04100DF

4.5” Blades Part #: TNA045100DF

5” Blades Part #: TNA05100DF

Blade set up:

Remove the outer blade nut. Leave the inner blade shaft in place. Place the

rst blade onto the shaft of the inner blade shaft. Next, place the desired

thickness spacer on the blade shaft on top of the blade. Repeat the process

until the desired width is achieved. Make sure there’s enough spacers in

place to allow the outer blade nut to clamp down rmly on the blade stack.

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5.10 WARNING: TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW

WITHOUT PROPER TRAINING.

OPERATION

WARNING: Beware that after releasing the trigger, the blade will continue

spinning for several seconds. Keep a rm hold on the handle grips and

maintain control of the machine until the blade completely stops.

6.6 This machine is intended to be used with a vacuum with 200cfm

or more at all times. There is no instance where this machine should be

used without a vacuum or with water.

6.7 The accurate way: Lay the saw on its side in the same position

you would to change the blade. Using depth lock handle loosen so that the

blade and tool slide freely in adjustment slots. Lower the blade until it is

approximately where you want it. Measure with a tape measure or ruler to

conrm the depth you want. Then lock the adjustment lever.

6.8 The quick way: With the saw “off”, lower the blade on a at

surface lifting the front wheels off the ground. The distance between the

bottom of the wheel and the ground will be the approximate depth of cut

+/- 1/8”.

WARNING: It is important to verify the depth of cut immediately after start-

ing, and periodically during the job. If you are cutting deeper than you

panned, you will use a lot more joint ll material than you had intended.

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SETTING THE BLADE DEPTH

6.1 Follow all pre-operating instructions in section 5.0.

6.2 The machine should be unplugged from electricity before start-

ing this operation.

WARNING: Never attempt to start the motor with the diamond blade

inserted in a joint or previous cut. The blade will turn as soon as the MC-

45 is started. This could damage the blade or cause the MC-45 to jump

backwards.

WARNING: If the blade you are using has a “5/8-7/8” knockout (brass

bushing), remove it so that the arbor of the blade is set at 7/8”

6.3 Ensure the proper direction of the blade being used. This ma-

chine rotates the blade in an up-cut rotation which is counterclockwise.

6.4 Insert the shank of the Blade nut through the spacers and blade

and thread onto the shaft of the grinder and tighten the nut with moderate

force. Over tightening will cause problems when it’s time to change the

blade.

WARNING: Do not twist the blade in the cut. Never attempt to cut any

pattern or follow any joint that is not a straight line. Do not force the blade

forward. These actions could damage the blade and MC-45 unit.

6.5 The tool is equipped with a 1” port and is supplied with a 2”

expansion cuff for most 2” hoses. The hose is meant to have a snug t

to prevent it from falling off during normal operation. *Cold weather will

make the hose more difcult to slip over the vacuum port.

6.0 OPERATIONS

VACUUM HOSE ATTACHMENT:

OPERATION

6.9 The inner most blade position ( closest to motor) is naturally

aligned with the edge of the yellow rolling frame along the right hand side.

This makes overlap and cutting on chalk lines extremely easy.

6.10 Open Joint: Lower the blade to the desired depth into the open

joint with the saw “off.” Move the saw forward and backward to align the

blade with the joint. Carefully, and without moving the position of the

saw, raise the blade just above the surface. With the other hand, turn the

saw on and lock the trigger. Slowly lower the blade into the joint. Once

the blade is at it’s full depth, use two hands and guide the saw through

the joint. The blade will follow the path of least resistance and therefore

follow the joint with minimal effort. Tip: There may be some dust escaping

through the front of the joint upon entry or if the joint is relatively clean

to begin with. If this is the case and total dust control is necessary, it

may be helpful to sweep some dry sand into the joint before running the

saw through it. The sand will block the dust and direct it upward into the

vacuum port and the blade will easily remove the sand.

6.11 Filled Joint: Line the blade up with the joint ll material to be

removed, turn the saw on, and slowly lower the blade into the cut. The

saw will be forced back toward the operator until the blade is at full depth.

Do not force the saw forward. Let the rpm of the saw stay high and let the

blade do the cutting. Forcing the blade will cause excessive heat and may

make cutting slower. The saw must be guided in an accurate and skillful

manner as to keep the saw in the joint ll material and not wander off into

the concrete. This is especially important when removing polyurea.

6.12 Finishing a cut: When the operator gets to a wall or other termi-

nation point, with the blade still in the “down” position, shut the saw off

and wait for the blade to stop. Retract the blade and move to the next cut

and repeat the process. It is not recommended to tip the saw back on it’s

rear wheels while the saw is still on and the blade is spinning. This is espe-

cially important on polished concrete oors to prevent accidental damage

to the oor surface. Note: Careful setup of blade stack, depth, material,

and other factors will inuence the saws

6.13 Use the shortest, heaviest gauge extension cord possible for

your job. The longer the cord, the more power will be lost. The thinner the

cord, the more heat will be generated and will eventually end up damaging

the motor.

6.14 Keep the machine clean.

6.15 Don’t get the machine wet

6.16 Clean dust out of the threads of the blade nuts before

tightening.

6.17 Periodically check nuts and bolts for tightness

6.18 Familiarize yourself and your employees with the machine and

it’s intended manner of use before using it.

6.19 Bring a variety of thickness of blade with you to every job.

6.20 Bring a good set of tools to every job.

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LINING UP THE BLADE WITH THE CUT

OPERATING THE SAW:

MC-45 HANDLE ASSEMBLY:

OTHER INFORMATION:

ME341212450

Outer Blade Nut

SX45028

Blade Spacer (8)

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