vacuubrand BVC control Manuale utente
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BVC basic
BVC basic G
Instructions for use
Technology for Vacuum Systems
BioChem-VacuuCenter
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After sales service:
Contact your local dealer or call +49 9342 808-5500.
Trademark index:
VACUU•LAN® (US-Reg.No 3,704,401), VACUU•BUS®, VACUU•CONTROL®,
Peltronic®, VARIO® (US-Reg.No 3,833,788), VACUUBRAND®(US-Reg.
No 3,733,388) and also the shown company logos are trademarks of
VACUUBRAND GMBH + CO KG in Germany and/or other countries.
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Contents
Safety information!............................................................. 4
Important information! ......................................................................... 4
General information............................................................................. 6
Intended use........................................................................................ 6
Setting up and installing the system.................................................... 7
Ambient conditions.............................................................................. 7
Operation conditions ........................................................................... 8
Safety during operation ....................................................................... 8
Maintenance and repair......................................................................11
Technical data................................................................... 12
Wetted parts ..................................................................................... 13
System parts .................................................................................... 14
Use and operation ............................................................ 16
First steps: Installation...................................................................... 16
During operation............................................................................... 17
Filtration............................................................................................ 18
Filter and collecting bottle................................................................. 19
Cleaning and decontaminating ....................................... 21
Assembling of components ............................................ 24
Replacing the lter............................................................................ 24
Assembling a second VHCpro connection set ................................... 25
Assembling quick coupling bottle - pump unit ................................. 26
Quick coupling sets .......................................................................... 27
Accessories - spare parts................................................ 28
Troubleshooting ............................................................... 30
Repair - Maintenance - Return - Calibration................... 31
EC Declaration of Conformity of the Machinery ........... 34
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Safety information!
Important information!
+ Keep this manual complete and accessible to per-
sonnel at all times!
+ Read this manual carefully before installing or op-
erating the equipment. Observe the instructions
contained in this manual.
+ Do not modify the equipment without authorization.
This manual is an integral part of the equipment de-
scribed therein. It describes the safe and proper use
of the vacuum pump.
Make operating personnel aware of dangers arising
from the pump and the pumped substances.
VACUUBRAND disclaims any liability for inappropri-
ate use of these pumps and for damage from failure
to follow instructions contained in this manual.
This manual is only to be used and distributed in its com-
plete and original form. It is strictly the users’ responsibility
to check carefully the applicability of the guidance in this
manual with respect to his product.
Manual-no.: 999263/ 04/15/2016
The following signal word panels and safety
symbols are used throughout this manual:
This is the safety alert symbol. It is used to alert you to po-
tential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury and death.
NOTICE
page 5 of 35
➨ DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
+ WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
• CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to per-
sonal injury.
NOTICE
Formatting used in this manual:
Note: The signal word panels in all sections of this manual always refer
to all paragraphs of the same format (➨ / + / • / plain text) following each
signal word panel.
The document ”Safety information for vacuum equipment” is
part of this manual! Read the ”Safety information for vacuum
equipment” and observe the instructions contained therein!
page 6 of 35
General information
+Read and comply with this manual before installing
or operating the equipment.
+Before operating the equipment read and comply
with the section ”Cleaning and decontamination”!
Remove all packing material, remove the product from its
packing-box, remove the protective covers from the inlet
and outlet ports and keep, inspect the equipment.
If the equipment is damaged, notify the supplier and the
carrier in writing within three days; state the item num-
ber of the product together with the order number and the
supplier’s invoice number. Retain all packing material for
inspection.
Do not use the equipment if it is damaged.
Intended use
+ The system and all system parts are not to be used on
humans or animals.
+ Prevent any part of the human body from coming in
contact with the vacuum.
+ Comply with notes on correct vacuum and electrical
connections, see section ”Use and operation”.
+The systems are designed for ambient temperatures
during operation between +10°C and +40°C. Check the
maximum temperatures.
Ensure that the equipment and all components are suit-
able for the intended application. Use the system only
for aspiration of liquids and for ltration.
NOTICE
NOTICE
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Setting up and installing the system
•Comply with maximum permissible pressures and
pressure differences; see section ”Technical data”. Do
not operate the pumping unit with overpressure at the
inlet or outlet.
Provide a rm level platform for the equipment. Ensure a
stable position of the equipment. Ensure that hose con- Ensure that hose con-
nections are mechanically stable.
Connect the BVC basic and BVC basic G to a suitable
vacuum supply (vacuum pump, local vacuum network
VACUU•LAN®).
The diameter of the an outlet tubing should be at the least
as large as the diameter of the pump connections.
Comply with all applicable and relevant safety require-
ments (regulations and guidelines), implement the re-
quired actions and adopt suitable safety measures.
Ambient conditions
+ Pay attention to the permissible maximum ambient
temperatures (see ”Technical data”).
To the best of our knowledge the equipment is in com-
pliance with the requirements of the applicable EC-direc-
tives and harmonized standards (see ”Declaration of con-
formity”) with regard to design, type and model, especially
directive DIN EN 61010-1. This directive gives, in detail,
conditions, under which the equipment can be operated
safely (see also IP degree of protection).
NOTICE
NOTICE
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Operation conditions
➨The devices have no approval for operation in or
for pumping of potentially explosive atmospheres.
➨ The devices are not suitable to pump:
- unstable substances and substances which react
explosively under impact (mechanical stress) and/
or when being exposed to elevated temperatures
without air,
-self inammable substances,
- substances which are inammable without air and
- explosive substance
➨The devices have no approval for operation below
ground.
+The devices are not suitable for suction of dust.
• Take into consideration interactions and chemical
reactions of used media.
Ensure that the materials of the wetted parts are com-
patible with the pumped substances, see section ”Tech-
nical data”.
Safety during operation
➨ Avoid interactions of the media in the collection bottle
absolutely.
Comply with material safety data sheets and notes on
safe use of the manufacturer.
Do not mix incompatible disinfectants and/or in-
compatible reagents / solvents as well as unknown
substances.
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➨ Adopt suitable measures to prevent the release of dan-
gerous, toxic, explosive, corrosive, noxious or polluting
uids, vapors and gases. In such cases, install an ap-
propriate collecting and disposal system and take pro-
tective action for pump and environment.
➨ If the equipment is used in combination with hazardous
materials (e. g., in medical-microbiological labora-
tories) check all relevant safety and health require-
ments and determine the applicability of regulatory
limitations prior to use if necessary.
Incompatible chemicals and
agents
Possible results of mixing with
sodium hypochlorite (chlorine
bleach)
Acids or acidic compounds
(e. g. hydrochloric acid,
aluminium chloride)
Release of chlorine gas
Ammonia containing compounds
(e. g. ammonium hydroxide,
quarternary ammonium salts)
Formation of explosive compounds,
release of chlorine gas and other
hazardous gases
Organic chemicals
(e. g. solvents, polymers,
amines, oils)
Formation of chlorinated organics,
release of chlorine gas and other
hazardous gases
Metals (e. g. copper, iron)
Hydrogen peroxide
Release of oxygen, overpressure,
rupture of a closed system
Reducing agents
(e. g. sodium thiosulfate)
Production of heat, boiling
Guanidine salts
(e. g. guanidine hydrochloride,
guanidine thiocyanate)
Release of toxic gases, e. g. chlo-
rine, chloramine, hydrogen cyanide
For example sodium hypochlorite (chlorine bleach)
➨ Avoid the formation of dangerous reactions / gases in
the BVC, especially in the collection bottle. If this is im-
possible dispose of dangerous gases at the outlet of
the pump appropriately.
page 10 of 35
➨ Use appropriate safety work materials and methods if
necessary, e. g., steam sterilization, sterilization indica-
tors or germicides. For notes concerning the steriliza-
tion of wetted parts, see the “Technical Data” section
and “Cleaning and decontaminating”. It is the user´s
responsibility to ensure effective sterilization.
+ Check the collecting bottle regularly for cracks. Do nev-
er use a collecting bottle with cracks nor expose it to
vacuum.
+ Comply with applicable regulations when disposing of
chemicals. Take into consideration that chemicals may
be polluted. Take adequate precautions to protect peo-
ple from the effects of dangerous substances (chemi-
cals, thermal decomposition products of uoroelas-
tomers), wear appropriate safety-clothing and safety
glasses.
+Use only OEM spare parts and accessories; other-
wise safety and performance of the equipment as well
as the electromagnetic compatibility of the equipment
might be reduced.
The CE mark or the cTUVus mark (see rating plate)
may become void if original equipment manufacturer
parts are not used.
+ In case of leaks in the manifold, aspirated substances
might be released into the environment. Comply es-
pecially with notes on operation and use and mainte-
nance.
+Due to the residual leak rate of the equipment, there
may be an exchange of gas, albeit extremely slight, be-
tween the environment and the vacuum system. Adopt
suitable measures to prevent contamination of the
pumped substances or the environment.
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