VIAIR 20007 Manuale utente

USER MANUAL

IMPORTANT:

It is essential that you and any other operator of this

product read and understand the contents of this

manual before installing and using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

*Only Compressor

is CE Certied

200 PSI FAST-FILL

AIR SOURCE KIT

55% Duty Compressor on

2.0 Gallon Air Tank

PART NO. 20007

IMPORTANT SAFETY INSTRUCTIONS:

CAUTION: To reduce risk of electrical shock or electrocution:

- Do not disassemble. Do not attempt repairs or

 modications.Refertoqualiedserviceagenciesforall

 serviceandrepairs.

- Do not use this product in or area where it can fall or be

 pulledintowaterorotherliquids.

- Donotreachforthisproductifithasfallenintoliquid.

- Usethiscompressorwith12-voltDCsystemsonly.

- Thisproductshouldneverbeleftunattendedduringuse.

WARNING:Topreventinjuries:

- Neverallowchildrentooperatethiscompressor.

 Closesupervisionisnecessarywhenthiscompressor

is being used near children.

- Thiscompressorwillbecomeveryhotduringand

immediately after use. Do not touch any part of this

compressor with bare hands other than the

ON/OFF switch during and immediately after use.

- Donotusethisproductnearamesorexplosive

materials or where aerosol products are being used.

- Donotoperatethisproductwhereoxygenis

being administered.

- Do not pump anything other than atmospheric air.

- Neverusethisproductwhilesleepyordrowsy.

- Donotuseanytoolsorattachmentswithoutrst

 determiningmaximumairpressureforthattool

or attachment.

- Neverpointanyairnozzleorairsprayertoward

another person or any part of the body.

- ThisaircompressorisequippedwithanAutomatic

 ResetThermalProtector,andcanautomaticallyrestart

 afterthethermalprotectorresets.Alwayscutoffpower 

 sourcewhenthermalprotectorbecomesactivated.

- Wear safety glasses or goggles when operating this product.

- Useonlyinwellventilatedareas.

200 PSI FAST-FILL AIR SOURCE KIT

USER MANUAL

INSTALLATION:

Please read and follow the Installation Instructions

carefully to avoid injury or damage to the compressor

or your vehicle.

Selecting a Mounting Location:

The selection of a proper mounting location for your air

sourcekitwillhelpensurealongandtroublefreeservicelife.

Pleasepay close attention to the following guidelines:

1. Select a FLAT,UPRIGHTANDSECURE location where

the air source kit can be mounted.

2.Tomaximizeaircompressorperformance,locate

compressor as CLOSETOTHEBATTERY as possible so

 thatlengthofpositiveleadwirerequiredisataminimum.

3.Choosemountinglocationthatisascoolaspossible

and AWAYFROMHEATSOURCES. The cooler the ambient

 temperaturethelesschancethecompressorwilloverheat.

4.Thecompressorismoisture&splashresistant,but

NOTWATERPROOF. Do not mount air source kit in locations

where the unit is likely to come in contact with water.

5. If it is necessary to mount the air compressor further away

 fromthebattery,suchasinsideyourvehicleorinthebedof

 yourpickup,useaminimum8AWGpositiveleadwire

for remote installation.

6.Donotmountairsourcekitnearareaswhereammable

 liquidsarestored.

200 PSI FAST-FILL AIR SOURCE KIT

USER MANUAL

200 PSI FAST-FILL AIR SOURCE KIT

USER MANUAL

MOUNTING AND WIRING:

1.Disconnectgroundcablefromvehicle’sbattery.

2. Temporarily position the air source kit in the location

where it will be mounted.

3.Routegroundwiretothenegativepostofthebatteryorto

an appropriate grounding point and cut ground wire to

length as needed.

4.Mountairsourcekitattanklegmountswiththefour

 grommets,andfoursetsofbolts,nuts,washers,

 andlockingwashersprovided.Useofthreadsealant

is recommended.

5.Route3/8-inchI.D.airlinefromthe1/2-inchtankport

 toa3/8-inchcompressionttingandmakeyourairline

 connection.Tightencompressionttingnutsecurely

using a wrench.

6.Connectground(Black)wiretoacleanground,(preferablya

 chassisground)andsecurewithaself-tappingscrew.

7.Connectpositive(Red)leadwirefrompre-installed

 pressureswitchtoafuseholder(20-ampminimum).

8.Oncethekitisproperlyfusedascloseaspossibleto 

 thepowersource,connectandtestcompressorsystem

by running the compressor for a short time to build up

pressure in your air tank.

9. Once air pressure reaches preset cut out pressure of

 yourpressureswitch(165PSIcut-on,200PSIcut-off),the

compressor will shut off automatically. Inspect all air line

connections for leaks with soap and water solution. If a leak

 isdetected,theairlinemaynotbecutsquarelyorpushed

all the way in. Tighten connections if needed.

200 PSI FAST-FILL AIR SOURCE KIT

USER MANUAL

OPERATING INSTRUCTIONS:

1. IMPORTANT:AlwaysoperatethecompressorBELOWthe

 MAXIMUMPRESSURERATINGofthecompressor.

 PleaserefertoApplication&SpecicationsSectionsof

this manual for details.

2.AlwaysobservetheMAXIMUMDUTYCYCLEofthe

 aircompressor.RefertoCompressorApplications

 andSpecicationsSectionofthismanualfordetails. 

 Operationexceedingmaximumpressureratingsandor

duty cycle will result in damage to air compressor.

3.YouraircompressorisequippedwithanAUTOMATIC

 THERMALOVERLOADPROTECTOR.Thisfeatureis

 designedtoprotecttheaircompressorfromoverheating

causing permanent damage to your air compressor.

 Thethermaloverloadprotectorwillautomaticallycutoff

power to your air compressor should the internal operating

 temperatureoftheaircompressorriseabovesafelevels

 duringexcessiveuse.

4.Shouldatanytimeduringuse,youraircompressor

automatically shuts off; do not attempt to restart air

compressor. Turn power switch to the air compressor to

 theOFFposition.Theautomaticthermaloverloadprotector

will automatically reset when internal temperature of the

 aircompressordropsbelowsafelevels.Afterallowing

 aircompressortocooloffforabout30minutes,youcan

safely resume use of the air compressor by turning on

the air compressor.

5.Topreventdischargeofyourvehicle’sbattery,westrongly

 recommendthatyoukeepthevehicle’senginerunning

 whileusingtheaircompressor.Compressorperformance

 isenhancedwhenoperatingcompressorwithvehicle’s 

engine running.

6. IMPORTANT:ONLYOPERATETHEAIRCOMPRESSOR

 INWELL-VENTILATEDAREAS.

200 PSI FAST-FILL AIR SOURCE KIT

USER MANUAL

AIR TANK PRECAUTIONS:

IMPORTANT:

a.Theairsourcekitairtankisratedfor200PSImaximum

 workingpressure.Donotoverll.Overllingmayresultin

 deathorseriousinjury.

b.Tankisnottobeusedasabreathingdevice.

c.AlwayswearANSIapprovedsafetyglasseswhen

operating air tank.

d.Bleedpressurefromtankaftereachuse,andbefore

 servicingoraddingattachments.

DRAIN TANK OFTEN TO REMOVE CONDENSATE.

FAILURE TO DRAIN TANK WILL ALLOW TANK TO

RUST INTERNALLY.

a.Toremoveanyaccumulatedcondensationinsidethetank,

 bleedpressurefromtankuntilpressureisapproximately

 5PSIto20PSI.

b.Drainwaterfromtankbyopeningthedraincockdrainvalve.

c.Ifdraincockisplugged,releaseallairpressurefromtank,

 removedrainvalveandclean,thenreinstall.

d.Aftercondensatehasbeendrained,closethedraincock.

IMPORTANT:ObserveairtankDateofManufacture(stamped

ontankleg).Replaceairtank2to5yearsfromdateairtank

wasrstused,orusethedateofmanufactureasreference.

Youradherencetoairtankdrainingguidelineswilldetermine

thereplacementdateofyourairtank.RUSTEDTANKSCAN

FAILCAUSINGEXPLOSIONSORFATALINJURIES.Discard

tank immediately if tank is rusted.

NOTE: Whenusingasafetypressurereliefvalve,pointthe

safetypressurereliefvalveawayfromyourbody.Usethepull

ringonthesafetyreliefvalve;openthereliefvalvetoventany

pressureinsidethetankbeforeattemptingtoservicetank.

200 PSI FAST-FILL AIR SOURCE KIT

USER MANUAL

COMPRESSOR APPLICATION GUIDE:

ABOUT COMPRESSOR DUTY CYCLE:

CompressorDutyCyclereferstoamountoftimeacompressor

canbeoperatedinagiventimeperiod,at100PSI&ata

standard ambient temperature of 72°F.

DutyCycleiscommonlyexpressedas:

CompressorOnTime/(CompressorOnTime+OffTime)

Asanexample,acompressorthatisratedfor20%dutycycle

meansthatcompressorcanbeoperatedat100PSI@72°F

for8Minutesandrestedfor32Minutes.

8min.on/(8min.on+32min.off)=20%DutyCycle

DUTY CYCLE REFERENCE CHART

DUTYCYCLE@100PSI/72°F MINUTESON/OFF

15% 6Min.On/34Min.Off

17% 7Min.On/30Min.Off

20% 8Min.On/32Min.Off

22% 9Min.On/30Min.Off

25% 10Min.On/30Min.Off

30% 13Min.On/30Min.Off

33% 15Min.On/30Min.Off

100% ContinuousDuty

ABOUT RATED WORKING PRESSURE:

Toensuretroublefreeservicelifeofyourcompressor,always

operate compressor within rated working pressure of the

compressor.Neveruseapressureswitchwithahigher

cut-offpressurethancompressor’sratedworkingpressure.

SPECIFICATIONS:

380CAIRCOMPRESSOR

MotorVoltage: 12Volts

Max.CurrentConsumption: 16Amps

RecommendedFuse: 20Amps

MotorType: Perm.Magnetic

HorsePower: 1/4

Max.WorkingPressure: 200PSI

Max.DutyCycle(@72°F&100PSI): 100%

Max.DutyCycle(@72°F&200PSI): 55%

Max.RestartPressure: 200PSI

Max.AmbientTemperature: 158°F

Min.AmbientTemperature: -40°F

Auto.ResetThermalProtection: Yes

Tank pressure drops when

compressor(s)shutoff

1. Loose drain cock

2.Checkvalveleaking

3. Loose connections

1. Tighten drain cock

2.Replacecheckvalveorcompressor(s)

3.Checkallconnectionswithsoapand

water solution and tighten

Compressorrunscontinuouslyand

airowlowerthannormal

1.Excessiveairusage

2. Loose connections

3.Wornpistonringorinletvalve.

4.Cloggedairlterelement

1. Decrease air usage

2.Checkallconnectionswitsoapand

water solution and tighten.

3.Repairorreplacecompressor

4.Replaceairlterelement

Compressorrunscontinuouslycausing

safetyvalve(ifequipped)toopen

1.Badpressureswitch

2.Defectivesafetyvalve

1.Replacepressureswitch

2.Replacesafetyvalve

PROBLEM: POSSIBLECAUSE(S) CORRECTIVEACTION

TROUBLESHOOTING GUIDE:

Excessivemoistureindischarge 1.Excessivewaterinairtank

2.Highhumidity

1.Draintank,tilttanktodrain.

Draintankmorefrequently

2.Movecompressortoareawithlesshumidity,

oruseairlinelter.

Compressorwillnotrun 1.Nopower,orpowerswitch

in OFF position

2.Blownfuse

3.Motoroverheats

4. Faulty pressure switch.

1.MakesurecompressorswitchisON

2.Disconnectcompressorsfrompowersource,

replacefuse.(RefertoSpecicationssectionfor

correctfuseamperage.)

3.Letcompressorscooloffforabout30Minutes

toallowthermaloverloadswitchreset.

4.Replacepressureswitch

Thermaloverloadprotector

cuts out repeatedly

1.Lackofproperventilationor

ambient temperature too high

2.Compressorvalvesfailed

1.Movecompressortowellventilatedarea,

or area with lower ambient temperature

2.Repairorreplacecompressor

Excessiveknockingorrattling 1. Loose mounting bolts

2. Worn bearing on eccentric or

motor shaft

3.Cylinderorpistonringisworn

1. Tighten mounting bolts

2.Repairorreplacecompressor

3.Repairorreplacecompressor

CAUTION: NEVER DISASSEMBLE COMPRESSOR WHILE COMPRESSOR IS PRESSURIZED.

200 PSI FAST-FILL AIR SOURCE KIT

USER MANUAL

LIMITED WARRANTY:

VIAIRCorporationwarrantsthisproduct,whenproperly

installedandundernormalconditionsofuse,tobefreefrom

defects in workmanship and materials for a period of one year

fromitsoriginaldateofpurchase.Toreceivewarrantyservice

orrepair,pleasecontactVIAIRCorporation.

Returnsshouldbemadewithinoneyearofthedateof

purchase,afteraReturnGoodsAuthorization(RGA)number

hasbeenassignedbyVIAIRCorporation.ToobtainRGA,

faxacopyofyourreceiptto(949)585-0188.Forcomplete

warrantydetails,pleasevisit:www.viaircorp.com/warranty

PLEASE NOTE:

THISWARRANTYCOVERSPRODUCTDEFECTSONLY;

ITDOESNOTCOVERINCIDENTALORCONSEQUENTIAL

DAMAGESASRESULTOFMISUSEORABUSE.

15EDELMAN•IRVINE,CA92618

TEL:(949)585-0011•FAX:(949)585-0188

www.viaircorp.com

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