Viessmann VITOSOL 200 Manuale utente

VIESMANN

Installation instructions

for heating engineers

Vitosol 200

Type SD2

Direct flow vacuum tube collector

VITOSOL 200

5862 788 GB 5/2005 Dispose after installation.

Please follow these safety instructions closely to prevent accidents and

material losses.

Safety instructions explained

Danger

This symbol warns against the

risk of injury.

!Please note

This symbol warns against the

risk of material losses and

environmental pollution.

Note

Details identified by the word "Note"

contain additional information.

Target group

These instructions are exclusively

designed for qualified personnel.

&Work on gas appliances must only

be carried out by a qualified gas

engineer.

&Work on electrical equipment must

only be carried out by a qualified

electrician.

Regulations

Observe the following when working

on this system

&all legal instructions regarding the

prevention of accidents,

&all legal instructions regarding

environmental protection,

&theCodeofPracticeofrelevant

trade associations,

&all current safety regulations as

defined by DIN, EN, DVGW, TRGI,

TRF, VDE and all locally applicable

standards.

Workingontheheatingsystem

&Isolate the system from the power

supply and check that it is no longer

'live', e.g. by removing a separate

fuse or by means of a mains isola-

tor.

&Safeguard the system against

unauthorised reconnection.

&When using gas as fuel, also close

the main gas shut-off valve and

safeguard against unauthorised

reopening.

Safety instructions

5862 788 GB

Preparing the installation

Earthing and lightning protection of the solar heating system....................... 4

Installation steps

Horizontal rooftop installation...................................................................... 5

&Component summary............................................................................... 5

&Fitting the roof hooks or mounting brackets .............................................. 7

&Fitting mounting rails................................................................................ 13

&Fitting the connecting chamber ................................................................ 17

Vertical rooftop installation.......................................................................... 19

&Component summary............................................................................... 19

&Fitting roof hooks or mounting brackets .................................................... 21

&Fitting the mounting rails.......................................................................... 27

&Fitting the connecting chamber ................................................................ 30

Installation on flat roofs............................................................................... 31

&Component summary............................................................................... 31

&Fitting the mounting rails.......................................................................... 33

&Fitting the connecting chamber ................................................................ 36

Installation on walls .................................................................................... 37

&Component summary............................................................................... 37

&Fitting the mounting rails.......................................................................... 38

&Fitting the connecting chamber ................................................................ 42

Water connections ...................................................................................... 45

&Installing the connecting chamber ............................................................ 45

&Fitting the vacuum tubes .......................................................................... 46

&Installing the connection set and collector temperature sensor ................. 48

Installation.................................................................................................. 51

Commissioning and adjustment .................................................................. 53

Index

5862 788 GB

Install an electrical conductor on the

pipework of the solar circuit in the

lower part of the building in compli-

ance with VDE or local regulations.

The connection of the collector sys-

tem to a new or existing lightning pro-

tection system or the provision of

local earthing must only be carried out

by authorised trained personnel, who

must take into account the site condi-

tions.

Earthing and lightning protection of the solar heating system

5862 788 GB

Component summary

Horizontal rooftop installation

5862 788 GB

Roof tile cover

1Timber

&38 x 58 x 2430 mm

&30 x 100 x 2430 mm

2Roof hooks

3Zinc-plated countersunk chip-

board screw (Spax-s) 6 x 80 mm

4Zinc-plated countersunk chip-

board screw (Spax-s) 5 x 30 mm

Slate cover

5Roof hooks

6Zinc-plated countersunk chip-

board screw (Spax-s) 6 x 30 mm

Corrugated sheet cover

7Roof hooks for corrugated roofing

sheet profile 5 and 6

8Roof hooks for corrugated roofing

sheet profile 8

Plain tile cover

9Roof hooks

4Zinc-plated countersunk chip-

board screw (Spax-s) 5 x 30 mm

Fixing kit without roof hooks

qP Mounting bracket

For all forms of roof and roofing

qQ Clamping bracket

qW T-slot bolt

qE Washer

qR Hexagon nit

qT Mounting rail

qZ Mounting rail with tube holder

qU Retaining plate

qI Locking profile

qO Spacer

wP Connecting chamber

wQ Vacuum tube

wW Retaining rubber

Accessories for one collector array

wE Connecting pipe

wR Retaining clip

Connection set:

wT Connecting pipe (short)

wZ Connecting pipe (long)

wU Profile clip

wI Locking ring fitting (elbow 90°),

722 mm

wO Support sleeve

eP U-pipe

eQ Thermal insulation cap

eW Fixing screws

Accessories for a solar heating

system

wO Support sleeve

eE Lockingringfitting(tee),

722 mm

eR Sensor well

eT Strain relief fitting

eZ Thermal insulation

Horizontal rooftop installation (cont.)

5862 788 GB

Fitting the roof hooks or mounting brackets

Overview —Installation with roof hooks

Dimension x according to the width of

thetilehead.Dimensionsatoesee

tableonpage9.

ASpacer

BConnecting chamber

CMounting bracket

DMounting rail with tube holder

EMounting rail

FTimber, 38 x 100 mm

(only for roof tiles)

GTimber, 30 x 58 mm

(only for roof tiles)

HRoof hooks

Horizontal rooftop installation (cont.)

5862 788 GB

Overview —Installation with mounting brackets

(e.g. on sheet steel roofs)

ASpacer

BConnecting chamber

CMounting bracket

DMounting rail with tube holder

HMounting rail

Horizontal rooftop installation (cont.)

5862 788 GB

Combination

(tubes)

ammbmmcmmdmme mm

20 1439 —850 ——

30 2149 —1260 ——

20/20 1439 1439 850 1465 2315

20/30 1439 2149 850 1820 2875

30/20 2149 1439 1260 1820 2875

30/30 2149 2149 1260 2175 3435

Secure the mounting brackets to the

substructure in accordance with the

dimensions given in the illustration on

page 8 and 10.

Horizontal rooftop installation (cont.)

5862 788 GB

For installations without roof hooks, mounting brackets are used in place of roof

hooks.

Centre the mounting rails, maintaining dimension f = 26 mm.

Horizontal rooftop installation (cont.)

5862 788 GB

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