Vision Fitness U70 Manuale utente

U70 BIKE

SERVICE MANUAL

IT ALL STARTSWITH A VISION

FITNESS™

IT ALL STARTSWITH A VISION

CHAPTER 1: SERIAL NUMBER LOCATION ................................................................... 1

CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS

2.1 Before Getting Started .............................................................................................. 2

2.2 Read and Save These Instructions ........................................................................... 3

2.3 Electrical Requirements ............................................................................................ 4

CHAPTER 3: PREVENTATIVE MAINTENANCE

3.1 Recommended Cleaning Tips ................................................................................... 5

3.2 Check for Damaged Parts ......................................................................................... 5

3.3 Care and Maintenance Instructions .......................................................................... 6

CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION

4.1 Console Description .................................................................................................. 7

4.2 Workout Overview...................................................................................................... 10

4.3 Using the Programs ................................................................................................... 11

CHAPTER 5: ENGINEERING MODE

5.1 Engineering Mode ..................................................................................................... 12

CHAPTER 6: TROUBLESHOOTING

6.1 Electrical Diagram ..................................................................................................... 14

6.2 Console Power Issues ............................................................................................... 18

6.3 No or High Resistance ............................................................................................... 19

6.4 No RPM Displayed..................................................................................................... 20

6.5 Noise Issues............................................................................................................... 21

6.6 Heart Rate Issues ...................................................................................................... 22

CHAPTER 7: PART REPLACEMENT GUIDE

7.1 Console Back Replacement....................................................................................... 23

7.2 Console Replacement................................................................................................ 24

7.3 Heart Rate Handlebar Replacement ......................................................................... 25

7.4 Heart Rate Grips Replacement ................................................................................. 26

7.5 Console Mast Replacement....................................................................................... 27

7.6 Seat Post Replacement ............................................................................................. 28

7.7 Pedal Replacement.................................................................................................... 29

7.8 Side Cover Removal .................................................................................................. 30

7.9 Lower Control Board Replacement ........................................................................... 32

7.10 Drive Belt Replacement ............................................................................................. 33

7.11 Generator Belt Replacement...................................................................................... 35

7.12 Generator Replacement.................................................................................................. 38

7.13 Drive Axle Set Replacement........................................................................................... 41

7.14 Testing the Bike............................................................................................................... 42

TABLE OF CONTENTS

CHAPTER 8: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE

8.1 Unpacking the Bike .................................................................................................... 43

8.2 Assembly Tools .......................................................................................................... 44

8.3 Assembly Instructions ............................................................................................... 45

8.4 Adjusting the Pedal Straps and Seat ......................................................................... 50

8.5 Leveling the Bike........................................................................................................ 51

1.1 SERIAL NUMBER LOCATION

CHAPTER 1: SERIAL NUMBER LOCATION

CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS

2.1 BEFORE GETTING STARTED

The Vision Fitness U70 Bike is intended for commercial use. To

ensure your safety and protect the equipment, read all instructions

before operating the bike.

CHOOSING A SITE

The site should be well lit and well ventilated. Locate the Vision

Fitness U70 Bike on a structurally solid and flat surface. The bike

should have a clearance of 20" on one side and behind the unit, and

12" on the other side from the wall or other equipment. This zone is

to allow easy access to the bike and gives the user an easy exit path

from the machine. If the site has a heavy plush carpet, to protect

the carpeting and machinery, you should place a rigid plastic base

under the unit.

Please do not place the Vision Fitness U70 Bike in an area of high

humidity, such as the vicinity of a steam room, indoor pool, or sauna.

Exposure to intensive water vapor or chlorine could adversely affect

the electronics, as well as other parts of the machine.

MOVING THE BIKE

Your Vision Fitness U70 bike has transport wheels included for ease

of mobility. To move your Upright Bike, firmly grasp the rear of the

frame assembly, or the rear of the seat rail. Carefully lift and roll on

the transport wheels. You can also firmly grasp the handlebars and

carefully tip the bike towards you and roll on the transport wheels.

CAUTION:

Vision Fitness bikes are well built and heavy, use care and

additional help if necessary. This bike can weigh up to 160 lbs.

CAUTION! If you experience chest pains, nausea, dizziness,

or shortness of breath, stop exercising immediately and con-

sult your physician before continuing.

CAUTION! Any changes or modifications to this equipment

could void the product warranty.

CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS

2.2 READ AND SAVE THESE INSTRUCTIONS

To ensure your safety and protect the equipment, read all

instructions before operating the Vision Fitness U70 Bike.

To ensure proper use of the Vision Fitness U70 Bike, make sure

that all users read this manual. Remind the users that before

undertaking any fitness program, they should obtain complete

physical examinations from their physicians. If, at any time while

exercising, the user experiences dizziness, pain, or shortness of

breath, nausea or feels faint, he or she must stop immediately.

* This bike is only to be used for its intended purpose described

in this manual. Do not use attachments that have not been recom-

mended by Vision Fitness.

* Never drop or insert objects into any opening. Keep hands away

from moving parts. If the item cannot be reached, contact a Vision

Fitness authorized dealer for assistance.

* Never operate the unit if it is damaged, not working properly, when

it has been dropped, or has been dropped in water.

* Keep hands and feet clear at all times from moving parts to avoid

injury.

* Do not use this product outdoors, near swimming pools or in areas

of high humidity.

* Do not operate where aerosol (spray) products are being used or

when oxygen is being administered.

* Do not use this product in bare feet. Do not wear shoes with heels,

leather soles, cleats, or spikes while exercising.

* Do not remove the side covers. Service should only be done by an

authorized service technician.

* Close supervision is necessary when used near children, invalids,

or disabled people.

* When the bike is in use, young children and pets should be kept at

least 3 meters / 10 feet away.

* Assemble and operate the bike on a solid, level surface.

* Never face backward while using the Vision Fitness U70 Bike.

* Use the stationary handlebars when mounting or dismounting the

bike.

* Do not wear clothing that might catch on any moving parts of this

bike.

CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS

2.3 ELECTRICAL REQUIREMENTS

SELF POWERED FEATURES:

The Vision Fitness U70 Bike is a self-powered unit, requiring no external power source. When a user pedals at a speed above 20 revolutions

per minute, the power is generated to allow the bike to function properly. Because of this self-generating feature, the console feedback will fade

away when you cease pedaling. The console does use a 9 volt battery as a backup to save your feedback information for 30 seconds from the

time you stop pedaling. If you resume pedaling within the 30 seconds, the information will reappear. If the information does not appear within

the 30 seconds, your battery may need to be plugged in or replaced.

BATTERY - The battery is located on the backside of the console and is enclosed by a removable cover.

Preventative maintenance and daily cleaning will prolong the life and look

of your Vision Fitness U70 Bike

Please read and follow these tips.

• Positiontheequipmentawayfromdirectsunlight.TheintenseUVlight

can cause discoloration on plastics.

• Locateyourequipmentinanareawithcooltemperaturesandlow

humidity.

• Cleanwithasoft100%cottoncloth.

• Cleanwithsoapandwaterorothernon-ammoniabasedallpurpose

cleaners.

• Wipepedals,console,heartrategrips,andthehandlebarcleanafter

each use.

• Donotpourliquidsdirectlyontoyourequipment.Thiscancausedam-

age to the equipment and in some cases electrocution.

• Adjustlevelingfeetwhenequipmentwobblesorrocks.

• Maintainacleanareaaroundtheequipment,freefromdustanddirt.

CHAPTER 3: PREVENTATIVE MAINTENANCE

3.1 RECOMMENDED CLEANING TIPS 3.2 CHECK FOR DAMAGED PARTS

DO NOT use any equipment that is damaged or has worn or

broken parts. Use only replacement parts supplied by Vision

Fitness.

MAINTAIN LABELS AND NAMEPLATES. Do not remove labels

for any reason. They contain important information. If unreadable

or missing, contact Vision Fitness for a replacement at 800-335-

4348 or www.visionfitness.com.

MAINTAIN ALL EQUIPMENT. Preventative maintenance is the

key to smoothly operating equipment. Equipment needs to be

inspected at regular intervals. Defective components must be

kept out of use until they are repaired. Ensure that any person(s)

making adjustments or performing maintenance or repair of any

kind is qualified to do so.

CHAPTER 3: PREVENTATIVE MAINTENANCE

3.3 CARE AND MAINTENANCE INSTRUCTIONS

In order to maximize life span, and minimize down time, all Vision

Fitness equipment requires regular cleaning, and maintenance items

performed on a scheduled basis. This section contains detailed

instructions on how to perform these items and the frequency of

which they should be done. Some basic tools and supplies will be

necessary to perform these tasks which include (but may not be

limited to):

* Metric Allen wrenches

* #2 Phillips head screwdriver

* Adjustable wrench

* Lint free cleaning cloths

* Teflon based spray lubricant such as "Super Lube" or other Vision

Fitness approved products.

* Mild water soluble detergent such as "Simple Green" or other

Vision Fitness approved products

* Vacuum cleaner with an extendable hose and crevasse tool

attachment.

DAILY MAINTENANCE ITEMS

1) Look and listen for loose fasteners, unusual noises, and any

other indications that the equipment may be in need of service.

2) Clean the bike before and after each use, including:

a. Use a damp, soft cloth with water or mild liquid detergent to

clean all exposed surfaces. DO NOT use ammonia, chlorine, or any

acid based cleaners.

b. Keep the console display free of fingerprints and salt build

up caused by sweat.

c. Frequently vacuum the floor beneath the unit to prevent the

accumulation of dust and dirt which can affect the smooth operation

of the unit.

MONTHLY MAINTENANCE ITEMS

1) Inspect the console, seat, pedals, and shrouds for damage.

2) Tighten the pedals onto their respective cranks using a 15 mm

wrench.

3) Adjust leveling feet if equipment rocks or wobbles.

4) Inspect the grooves on the pedals for dust or dirt. Clean if

necessary.

QUARTERLY MAINTENANCE ITEMS

1) Inspect the console mounting bolts for tightness, tighten if

necessary.

2) Inspect the console, handrails, and handlebar for damage.

3) Remove the side covers and inspect the grooves on the belts

and pulleys for dust or dirt. Clean if necessary (Figures A-C).

FIGURE A FIGURE B

FIGURE C

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