Vivace VIO10-P Guida rapida

INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL

October/2019

VIO10-P

PROFIBUS-PA REMOTE I/O

VIO10-P PROFIBUS-PA REMOTE I/O INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL

manual, patent concession or model register of use/project.

No part of this publication may be reproduced, copied, processed or transmitted on any manner

or any medium (photocopy, scanning, etc.) without the express permission of Vivace Process

Instruments Inc., not even for training or electronic systems.

PROFIBUS

is a registered mark of PROFIBUS International.

NOTE

We have reviewed this manual with great care to maintain compliance with the hardware and

software versions described herein. However, due to the dynamic development and version upgrades,

the possibility of technical deviations cannot be ruled out. We cannot accept any responsibility for the

full compliance of this material.

Vivace reserves the right to, without notice, make modifications and improvements of any kind

in its products without incurring in any circumstances, the obligation to make those same modifications

to products sold previously.

The information in this manual is frequently updated. Therefore, when using a new product,

please check the latest version of the manual on the Internet through our website

www.vivaceinstruments.com, where it can be downloaded.

You customer is very important for us. We will always be grateful for any suggestions for

improvements as well as new ideas, which can be sent to the e-mail: contato@vivaceinstruments.com

preferably with the title "Suggestions".

VIO10-P PROFIBUS-PA REMOTE I/O INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL

SUMMARY

EQUIPMENT DESCRIPTION ................................................................................................................................. 7

1.1.

BLOCK

DIAGRAM ..................................................................................................................................... 7

INSTALLATION ..................................................................................................................................................... 9

2.1.

MECHANICAL

ASSEMBLY ....................................................................................................................... 9

2.2.

ELECTRICAL

CONNECTION .................................................................................................................. 10

2.3.

CONNECTIONS ...................................................................................................................................... 10

2.4.

PROFIBUS

NETWORK

CONNECTION ................................................................................................... 14

CONFIGURATION................................................................................................................................................ 15

3.1.

LOCAL

CONFIGURATION ...................................................................................................................... 15

3.2.

JUMPER

CONFIGURATION

FOR

LOCAL

ADJUST

AND

WRITE

PROTECTION ................................... 16

3.3.

LIQUID

CRYSTAL

DISPLAY .................................................................................................................... 17

3.4.

LOCAL

ADJUST

CONFIGURATION

TREE ............................................................................................. 17

3.5.

PROFIBUS

PROGRAMMER ................................................................................................................... 18

3.6.

PROFIBUS

CONFIGURATOR

PROGRAMMING

TREE .......................................................................... 18

3.7.

FDT/DTM

CONFIGURATION .................................................................................................................. 21

3.8.

CYCLIC

CONFIGURATION ..................................................................................................................... 22

MAINTENANCE ................................................................................................................................................... 25

4.1.

ASSEMBLY

AND

DISASSEMBLY

PROCEDURES ................................................................................. 25

4.2.

SPARE

PARTS ........................................................................................................................................ 26

CERTIFICATION .................................................................................................................................................. 27

TECHNICAL CHARACTERISTICS ...................................................................................................................... 28

6.1.

IDENTIFICATION .................................................................................................................................... 28

6.2.

TECHNICAL

SPECIFICATION ................................................................................................................ 29

6.3.

TEMPERATURE

SENSORS .................................................................................................................... 30

6.4.

ORDERING

CODE .................................................................................................................................. 31

WARRANTY ......................................................................................................................................................... 2

7.1

GENERAL

CONDITIONS ........................................................................................................................ 32

7.2

WARRANTY

PERIOD ............................................................................................................................. 32

APPENDIX ....................................................................................................................................................................

VIO10-P PROFIBUS-PA REMOTE I/O INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL

It is extremely important that all the safety instructions, installation and operation in this manual

are followed faithfully. The manufacturer is not liable for damage or malfunction caused by improper

use of this equipment.

It is recommended to strictly following the rules and good practice relating to installation,

ensuring correct grounding, noise insulation and good quality cables and connections in order to

provide the best performance and durability to the equipment.

Special attention must be considered in relation to installations in hazardous areas, where

applicable.

•Appoint only skilled people, trained with process and equipment;

•Install equipment only in operation compatible areas, with the proper connections and

protections;

•Use proper safety equipment for any handling device in field;

•Turn area power off before equipment installation.

SAFETY PROCEDURES

SYMBOLOGY

Caution - indicates risk or error source

Important Information

General or Specific Risk

Electric Shock Danger

WARNING

VIO10-P PROFIBUS-PA REMOTE I/O INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL

GENERAL INFORMATION

Vivace Process Instruments ensures the operation of this equipment, according to the

descriptions contained in its manual, as well as technical characteristics, not

guaranteeing its full performance in particular applications.

The operator of this equipment is responsible for observing all aspects of safety and

prevention of accidents applicable during the execution of the tasks in this manual.

Failures that might occur in the system, causing damage to property or injury to

persons, shall additionally be prevented by external means to a safe outlet for the

system.

This equipment must be used only for the purposes and methods proposed in this

manual.

DATA SAVING

Whenever static data is changed via configuration, LCD will display icon, which will

be blinking until the save process is complete.

If user wishes to shut down the equipment, he must wait for the process to be finished.

If the equipment is shut down during saving process, a default will be performed, setting

default values in device parameters and the user must subsequently check and configure

those parameters according to his needs.

ERROR ON SAVING DATA

If a data execution or saving operation was incorrectly performed, message "BlkEr" will

be displayed when the equipment is powered up.

In this case, user must perform factory initialization using two magnetic tool units as

described below. Application-specific settings should be performed again after this

procedure (except for the physical address and the "GSD Identifier Number Selector"

parameter).

- With the equipment off, access "Z" and "S" holes of local adjustment, located under the

equipment nameplate;

- Insert one of the tools inside "Z" hole and the other inside "S" hole;

- Energize the equipment and keep both magnetic tool units until icon is displayed;

- Do not turn off power while icon is displayed. If this happens, restart the procedure.

VIO10-P PROFIBUS-PA REMOTE I/O INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL

SIMATIC PDM CONFIGURATION

When using SIMATIC PDM tool for configuration/parameterization of this equipment, do

not use "Download to Device" option. This function could incorrectly configure the

equipment.

It is recommended for user to use "Download to PG/PC" option, to read the equipment

parameters and then access the "Menu Device" option, where one can find specific

menus for transducers, functional and LCD blocks, plus calibration, maintenance, factory

etc. According to each menu, user will then be able to change the parameter or function

as desired, in a fast and direct form.

VIO10-P PROFIBUS-PA REMOTE I/O INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL

1EQUIPMENT DESCRIPTION

VIO10-P remote I/O is a member of Vivace Process Instruments Profibus-PA family, designed for

field installation or DIN rail panel.

The equipment is powered by a voltage of 9 to 32 Vdc, offers 16 inputs and 8 open-collector discrete

outputs, plus 3 inputs for two or three-wire temperature sensors (several sensor types such as

thermocouples and RTDs), as well as voltage signals (0 - 5 Vdc) or current (4 - 20 mA), configured by the

user. In addition, it offers two analog 4 - 20 mA outputs or open-collector for actuation, according to user

settings.

Through a Profibus-PA configurator, user can configure the remote I/O parameters as well as the

input and output channels, check calibrations, diagnostics and monitoring. In addition, it is possible to

configure VIO10-P via local adjustment using a magnetic screwdriver.

VIO10-P is connected to the Profibus-DP network via a DP/PA coupler, using a pair of twisted and

shielded wires. Profibus-PA technology allows the interconnection of several equipment in a single network,

allowing the construction of large control systems. VIO10-P works with the concept of functional blocks such

as Discrete Input and Output, Analog Input and Output, and Transducer.

Prioritizing its high performance and robustness, VIO10-P was designed with the latest electronics

and materials technologies, ensuring long-term reliability for systems of any scale.

1.1. BLOCK DIAGRAM

The modularization for VIO10-P componentes is described in the following block diagram.

Figure 1.1 – Block diagram for VIO10-P.

The signals from the temperature sensors or 4-20 mA inputs pass through the RF filter and follow to

the ADC converter, where they are converted into digital values. These values are converted to temperature

or current, according to the selected channel. The 4-20 mA outputs are generated according to user settings.

VIO10-P PROFIBUS-PA REMOTE I/O INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL

The sensor signals are galvanically isolated from the power supply, but are not insulated from each

other.

Digital inputs and outputs have latches that store their logic states. They are isolated, guaranteeing

the integration of the signals. The outputs use open-collector NPN transistors. User must work with relays,

solenoids and other loads DCs with maximum current of 0.5 A per output. All outputs share the same ground

and are isolated from each other, as well as from Profibus-PA network. The digital inputs and outputs share

the same DC source.

The H1 Modem Block interfaces the microcontroller signals with the Profibus-PA network to which

the equipment is connected.

The display board has the controller module responsible for adapting the messages to be displayed

on the LCD.

Finally, the microcontroller block can be related to the brain of the equipment, where all the time

controls, communication control, plus routines common to the equipment such as configuration, calibration

and monitoring take place.

NOT

The sensor signals are galvanically isolated from the power supply, but are not insulated from

each other. Therefore, isolated sensors must be used to prevent noise from one sensor from

interfering with the other. There is also no insulation between the temperature channels and the

output current channels.

VIO10-P PROFIBUS-PA REMOTE I/O INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL

2INSTALLATION

2.1. MECHANICAL ASSEMBLY

Profibus-PA VIO10-P remote I/O is designed for panel mounting with DIN rail, but maintains good

performance in temperature, humidity and vibration variations.

The electronic circuit is coated with a moisture-proof varnish, but constant exposures to moisture or

corrosive media can compromise its protection and damage the electronic components.

Figure 2.1 shows the dimensional design and mounting forms for VIO10-P.

Figure 2.1 – Dimensional drawing and assembly for VIO10-P.

When mounting VIO10-P on the DIN rail, the upper part of the rail must be attached to the rail bracket

and lightly pressed down on the bottom until it clicks into place.

To remove VIO10-P from the DIN rail, press it up and tilt its top side out of the rail bracket.

VIO10-P PROFIBUS-PA REMOTE I/O INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL

2.2. ELECTRICAL CONNECTION

The electrical connection for VIO10-P occurs through its side connectors, reserved for discrete inputs

and outputs, sensors, analog outputs and electrical powering of the equipment.

The following figure identifies VIO10-P connectors.

* When using 24 Vdc external power for digital

outputs (DO1 to DO8), connect the source

negative to terminal 9.

If the same source is connected to terminals 27

and 28, it will not be necessary to connect

terminal 9, since this connection is already made

internally in the VIO10 circuit.

Figure 2.2 – Connection and terminal description for VIO10-P.

Table 2.1 – Terminal description for VIO10-P.

NOT

All cables used to connect VIO10-P to Profibus-PA sensors and network must be shielded to avoid

interference and noise.

All temperature sensors shall be isolated from the process to avoid interference or noise between the

channels.

Termina

Description

Power Supply

Termina

–

PWR BUS

–

not polarized

Grounding

Termina

–

Shield

Terminals

–

Discrtete Input

Termina

–

DI1

DI16

Discrete Output

Termina

–

Output Current

–

20 mA

Termina

–

OUT1

and

OUT2

Sensor

Termina

–

temperature sensor

mA/0

signal connections

NOTE

It is extremely important to ground the equipment for complete eletromagnetic protection and also to

ensure the correct performance of transmitter on Profibus-PA network.

NOT

E: SWITCHING INDUCTIVE LOAD

For inductive DC load, it is recommended to insert a 1N4148 diode in reverse mode for close-load protection

to avoid noise coupling to other cables in the same conduit.

Indice

Manuali Sistema I/O popolari di altre marche

WAGO

WAGO 750-344 Manuale utente

Teknim

Teknim TWM-1887 Manuale di istruzioni

Intelligent Appliance

Intelligent Appliance IA-2662-E Manuale utente

BERGHOF

BERGHOF ECC DIO 16/16 Manuale di istruzioni

Advantech

Advantech PCM-27J3AU Manuale di installazione e funzionamento

Festo

Festo CP-E08-M12-CL Manuale utente

Measurement Computing

Measurement Computing PCI-DAS64/M1/16 Manuale utente

Hitachi

Hitachi HX-RIO3 Series Manuale utente

NUUO

NUUO SCB-A08 Manuale utente

M-system

M-system R3Y-RS8 Manuale utente

jablotron

jablotron JB-110N Manuale utente

Omron

Omron SYSMAC C200H Manuale utente

DOLD

DOLD SAFEMASTER M Manuale utente

ABB

ABB OPT-MF-001 Manuale utente

Omron

Omron SYSMAC C2000H Manuale utente

Helmholz

Helmholz TB20 Manuale utente

ICP DAS USA

ICP DAS USA tM-AD2 Manuale utente

Automationdirect.com

Automationdirect.com DL305 Manuale utente