Vmac H400016 Istruzioni per l'installazione

www.vmacair.com

Hydraulic Driven Air Compressor

Installation and Owner’s Manual

Maintainer

H400016

Open Center Hydraulic System

With Advanced Digital Controls

VMAC - Vehicle Mounted Air Compressors

VMAC Technical Support: 888-241-2289

VMAC Knowledge Base: kb.vmacair.com

Table of Contents

General Information ............................................................ 3

Safety .......................................................................... 4

Safety Precautions.............................................................. 5

Warranty ....................................................................... 8

Hydraulic Driven Air Compressor Installation Manual............ 11

Installation Considerations..................................................... 13

Mounting Locations and Ventilation ............................................ 14

Speed Control ................................................................. 16

Hydraulic Requirements........................................................ 17

Hydraulic Fluid and Line Sizing Recommendations.............................. 18

Hydraulic Driven Air Compressor Harness Reference ........................... 21

Upﬁtter Electrical Requirements ............................................... 23

Electrical Schematic ..................................................... 24

Installing the Hydraulic Driven Air Compressor System .........................25

Telematics integration ......................................................... 26

Testing the Installation ........................................................ 27

Air Receiver Tank .............................................................. 29

Hydraulic Driven Air Compressor Owner’s Manual ............... 31

Identifying Your System........................................................ 33

System Components and Speciﬁcations........................................34

Display Box Operation .........................................................40

Menus and System Adjustments ...............................................43

Menu Layout...................................................................44

Operating the System (What to Expect at Start Up) ...................... 47

Cold or Hot Weather Operation................................................ 51

Limp Mode ....................................................................52

Maintenance Schedule and General Maintenance Information.............. 53

Maintenance and Repair Safety ................................................56

Service Reminders ............................................................. 57

Regular Inspection Instructions ................................................58

General Service Information.................................................... 62

500 Hour / 1 Year Service...................................................... 63

Diagnostics and Troubleshooting ......................................... 70

Performance Testing and System Adjustments .................................80

Hydraulic Testing .............................................................. 82

Recommended Accessories .................................................... 86

Accessory Products from VMAC................................................ 87

Error Logs .....................................................................90

Warranty Registration.................................................... 92

VMAC - Vehicle Mounted Air Compressors

VMAC Technical Support: 888-241-2289

VMAC Knowledge Base: kb.vmacair.com

Document: 1930509

Changes and Revisions

Revision Revision Details Revised by

Checked by

Implemented

Eng. Tech. Qual.

Mech. Elec.

AInitial release MSP CAB GJM MSP LPH 2 Feb. 2024

Additional Application Information

This manual applies to: H400016.

• Not compatible with “load sensing” variable displacement pumps.

• Requires VMAC Closed Center Manifold if used with “pressure compensated”

variable displacement pumps:

Registered Trademarks

All trademarks mentioned in this manual are the property of their respective

owners. VMAC’s use of manufacturers’ trademarks in this manual is for identification

of the products only and does not imply any affiliation to, or endorsement of said

companies.

Loctite®, Loctite®242 and Loctite®567 are registered trademarks of Henkel AG &

Company KGaA.

Eaton Aeroquip® is a registered trademark of EATON AEROQUIP INC.

Viton® is a registered trademark of The Chemours Company.

Notice

materials are provided by VMAC for informational purposes only, without

representation or warranty of any kind, and VMAC shall not be liable for errors

or omissions with respect to the materials. The only warranties for VMAC

products and services are those set forth in the express warranty statements

accompanying such products and services, if any, and nothing herein shall be

construed as constituting an additional warranty. Printing or copying of any page

in this document in whole or in part is only permitted for personal use. All other

use, copying or reproduction in both print and electronic form of any part of this

document without the written consent of VMAC is prohibited. The information

contained herein may be changed without prior notice.

Printed in Canada

Important Information

The information in this manual is intended for certified VMAC installers who

have been trained in installation and service procedures and/or for anyone with

mechanical trade certification who has the tools and equipment to properly and

safely perform the installation or service. Do not attempt installation or service

without the appropriate mechanical training, knowledge and experience.

Follow all safety precautions. Any fabrication for correct fit in modified vehicles

must follow industry standard “best practices”.

VMAC - Vehicle Mounted Air Compressors

VMAC Technical Support: 888-241-2289

VMAC Knowledge Base: kb.vmacair.com

Introduction

This manual provides operating instructions, specifications, adjustment,

maintenance and warranty information for the VMAC Hydraulic Driven Air

Compressor systems. Read this manual prior to servicing or operating the

compressor system.

Follow all safety precautions when servicing or operating the VMAC system as

moving fan blades and other rotating components pose an extreme hazard.

Proper service and repair are important to the safety of the operator and the safe,

reliable operation of the equipment. Always use genuine VMAC replacement parts.

The procedures described in this manual are the only approved methods of service

and operation.

Ordering Parts

To order parts, contact a VMAC dealer. The dealer will ask for the VMAC System ID

(see page 33), part number, description and quantity. Locate the nearest dealer

online at www.vmacair.com/dealer-locator or call (877) 912-6605.

General Information

Additional Support

Additional resources such as installation manuals, illustrated parts lists, the VMAC

Knowledge Base, air tool consumption guides, etc. are available at

https://www.vmacair.com/support/.

VMAC is unable to provide hydraulic circuit designs or consult on

specific hydraulic installations. We recommend working with a local

hydraulic expert to design and/or install the hydraulic circuit that

will power the Hydraulic Driven Air Compressor system.

VMAC - Vehicle Mounted Air Compressors

VMAC Technical Support: 888-241-2289

VMAC Knowledge Base: kb.vmacair.com

Safety

Important Safety Notice

The information contained in this manual is based on sound engineering principles,

research, extensive field experience and technical information. Information

is constantly changing with the addition of new models, assemblies, service

techniques and running OEM changes. If a discrepancy is found in this manual,

contact VMAC Technical Support prior to initiating or proceeding with installation,

service or repair. Current information may clarify the issue. Anyone with knowledge

of such discrepancies, who proceeds to perform service and repair, assumes all

risks.

Only proven service procedures are recommended. Anyone who departs from the

specific instructions provided in this manual must first ensure that their safety and

that of others is not being compromised, and that there will be no adverse effects

on the operational safety or performance of the equipment.

VMAC will not be held responsible for any liability, consequential damages, injuries,

loss or damage to individuals or to equipment as a result of the failure of anyone

to properly adhere to the procedures set out in this manual or standard safety

practices.

Safety should be the first consideration when performing any service operations.

If there are any questions concerning the procedures in this manual, or more

information is required, please contact VMAC Technical Support prior to beginning

work.

Safety Messages

This manual contains various warnings, cautions and notices that must be observed

to reduce the risk of personal injury during installation, service or repair and the

possibility that improper installation, service or repair may damage the equipment

or render it unsafe.

This symbol is used to call attention to instructions concerning

personal safety. Watch for this symbol; it points out important

safety precautions, it means, “Attention, become alert! Your

personal safety is involved”. Read the message that follows and

be aware of the possibility of personal injury or death. As it is

impossible to warn of every conceivable hazard, common sense and

industry standard safety practices must be observed.

This symbol is used to call attention to instructions on a specific

procedure that if not followed may damage or reduce the useful life

of the compressor or other equipment.

This symbol is used to call attention to additional instructions or

special emphasis on a specific procedure.

VMAC - Vehicle Mounted Air Compressors

VMAC Technical Support: 888-241-2289

VMAC Knowledge Base: kb.vmacair.com

Burn Hazard

• The compressor system gets very hot during operation, contact

with the components or the oil can cause serious injury. Allow

sufficient time for the system to cool before performing service.

• Never allow any part of your body to contact the compressor

components.

Personal Safety

• Do not breathe the compressor air. Vaporized oil is a respiratory

hazard.

• Always use the appropriate personal protective equipment,

particularly eye and hearing protection when operating air powered

equipment.

Read this information before operating the compressor for the first time. Follow the

information and procedures in this manual for operation, maintenance and repair.

Observe the following items to reduce the chance of personal injury or equipment

damage.

Follow all safety precautions for mechanical work. Moving belts and rotating

components are an extreme hazard. Stay clear of all moving parts when the system

is operating. Only qualified personnel should perform maintenance and repair on

system components and only while the system is properly shut down.

Proper service and repair are important to the safety of the service technician

and the safe, reliable operation of the equipment. Always use genuine VMAC

replacement parts.

The procedures described in this service manual are effective methods of service

and repair. Some procedures may require the use of tools specially designed for a

specific purpose. Anyone using a replacement part, service procedure or tool must

first determine that neither their safety nor the safe operation of the equipment

will be compromised by the replacement part, service procedure or tool selected.

Safety Precautions

As it is impossible to warn of every possible hazard that may result

from operating this system, common sense and industry standard

safety practices must be observed.

VMAC - Vehicle Mounted Air Compressors

VMAC Technical Support: 888-241-2289

VMAC Knowledge Base: kb.vmacair.com

Fire and Explosion Hazard

• Vaporized oil propelled by high pressure air is an explosive mixture.

• Fire in the compressor can cause an explosion and flame projection.

Should this occur, there is potential for serious injury or death.

• Operate the compressor in a well ventilated area free of flammable

vapors, dust, or other combustible materials.

• Never place objects against or on top of the compressor.

• Never expose the Air Oil Separator Tank or compressor to extreme

heat.

Compressor Air and Oil Hazard

• The compressor system is under sufficient pressure that a leak

could force the air/oil mixture through the skin directly into your

bloodstream. This could cause serious injury or death.

• Ensure the system is completely depressurized before attempting

maintenance or repair.

• Do not use compressed air to clean off clothing or skin, compressed

air can penetrate the skin causing serious injury or death.

• Do not move or service the compressor while it is pressurized or

operating.

• Do not move the compressor by pulling on any hoses.

• Components and hoses under pressure could separate suddenly, fly

out and cause serious injury or death. If equipped, the air receiver

tank must be drained before servicing any components in the

compressor system.

• Never adjust or attempt to make any repairs to the system while

the engine is running. Components and hoses under pressure could

fail and cause serious injury or death.

Burst Hazard

• Serious injury or death may result from an air tank explosion.

• Never exceed manufacturer’s maximum air pressure rating.

• Do not repair components, only replace with approved parts.

• Do not tamper with or disable factory safety equipment.

Moving Parts Hazard

• Before performing service, disconnect the negative battery cable

and the spark plug wire to prevent unexpected engine start.

• Do not operate the compressor without guards in place. If the

guards are damaged or missing, replace them before operating the

equipment.

VMAC - Vehicle Mounted Air Compressors

VMAC Technical Support: 888-241-2289

VMAC Knowledge Base: kb.vmacair.com

General Warnings

• Ensure the compressor and hydraulic system are cool and

depressurized prior to servicing.

• Be attentive for unexplained changes in operation parameters and

record any changes.

• Check the compressor oil level and condition before starting the

system. Do not add or change oil while the system is running. Use

only approved oil.

• The compressor may operate anytime the hydraulic circuit is

energized. Avoid contact with the compressor, hoses, or motor

during operation.

• Keep hoses and wiring away from hot, sharp, or moving

components.

• Use only approved hoses and replacement parts.

• Do not modify the equipment.

• Do not operate the air compressor when fatigued or under the

influence of alcohol or drugs.

• Know how to operate the compressor, fully read the manual.

• Check equipment before every use.

• Never bypass or disable any of the safety equipment.

• Never adjust or attempt to make any repairs to the compressor

system while the hydraulic circuit is pressurized. Components and

hoses under pressure could fail and cause serious injury or death.

VMAC - Vehicle Mounted Air Compressors

VMAC Technical Support: 888-241-2289

VMAC Knowledge Base: kb.vmacair.com

VMAC Standard Warranty (Limited)

For complete warranty information, including both VMAC Standard

Warranty (Limited) and VMAC Lifetime Warranty (Limited)

requirements, please refer to our current published warranty located

at: www.vmacair.com/warranty

If you do not have access to a computer, please contact us and we will

be happy to send you our warranty.

VMAC’s warranty is subject to change without notice.

VMAC Lifetime Warranty (Limited)

A VMAC Lifetime Limited Warranty is offered

on the base air compressor only and only on

UNDERHOOD®, Hydraulic Driven, Transmission

Mounted, Gas and Diesel Engine Driven Air

Compressors, Multifunction Power Systems, and

other products as defined by VMAC, provided

that (i) the purchaser fully completes and submits

a warranty registration form within 3 months

of purchase, or 200 hours of operation, whichever occurs first; (ii) services are

completed in accordance with the Owner’s Manual; (iii) proof of purchase of

applicable service kits are made available to VMAC upon request.

The VMAC Lifetime Warranty is applicable to new products shipped on or after 1

October, 2015.

Warranty Registration

The VMAC warranty registration form is located near the back of this manual. This

warranty registration form must be completed and sent to VMAC at the time of

installation for any subsequent warranty claim to be considered valid.

There are 4 ways the warranty can be registered with VMAC:

https://www.vmacair.com/support/warranty-registration

warranty@vmacair.com

(877) 740-3202

VMAC - Vehicle Mounted Air Compressors

1333 Kipp Road, Nanaimo, BC, Canada V9X 1R3

LIFETIME

WARRANTY

Warranty

Indice

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