Wacker Neuson PDI 2A Manuale utente

Operator’s Manual

Diaphragm Pump

PDI2A, PDI3A,

PDT2A, PDT3A

Type PDI2A, PDI3A, PDT2A, PDT3A

Document 5000184784

Date 0719

Revision 10

Language EN

5000184784

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the

machine. Any other type of reproduction is prohibited without express

written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker

Neuson Production Americas LLC represents an infringement of valid

copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their

respective owners.

Manufacturer

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original instructions

This Operator’s Manual presents the original instructions. The original

language of this Operator’s Manual is American English.

wc_tx004643en.fm 3

CALIFORNIA Proposition 65 Warning

WARNING

The engine exhaust from this product contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive harm.

WARNING

Diesel engine exhaust and some of its constituents are known to the State of

California to cause cancer, birth defects, and other reproductive harm.

WARNING

Cancer and Reproductive Harm -

www.P65Warnings.ca.gov.

WARNING

Batteries, battery posts, terminals and related accessories contain lead and lead

compounds, and other chemicals known to the State of California to cause cancer

and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.

CALIFORNIA Proposition 65 Warning Proposition 65 Warning

4 wc_tx004643en.fm

This page is intentionally left blank.

wc_tx001329gb_FM10.fm 5

PDI2A/3A / PDT2A/3A Foreword

Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for

the machine models below. These instructions have been written expressly by

Wacker Neuson Production Americas LLC and must be followed during

installation, operation, and maintenance of the machines.

Machine

documentation

■ From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

■ Keep a copy of the Operator’s Manual with the machine at all times.

■ For spare parts information, please see your Wacker Neuson Dealer, or visit the

Wacker Neuson website at http://www.wackerneuson.com/.

■ When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

■ This manual provides information and procedures to safely operate and

maintain the above Wacker Neuson model(s). For your own safety and to

reduce the risk of injury, carefully read, understand, and observe all instructions

described in this manual.

■ Wacker Neuson expressly reserves the right to make technical modifications,

even without notice, which improve the performance or safety standards of its

machines.

■ The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson reserves the right to change any

portion of this information without notice.

■ The illustrations, parts, and procedures in this manual refer to Wacker Neuson

factory-installed components. Your machine may vary depending on the

requirements of your specific region.

CALIFORNIA

Proposition

65 Warning

Combustion exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental

discharge of sparks or flames from the engine exhaust. Spark arresters are

qualified and rated by the United States Forest Service for this purpose. In order to

comply with local laws regarding spark arresters, consult the engine distributor or

the local Health and Safety Administrator.

Machine Item Number Machine Item Number

PDT2A 5000620769 PDT3A 5000620773

PDI2A(I) 5000620772 PDI3A 5000620775

PDI3A(I) 5000620776

wc_tx001329gb_FM10.fm

Foreword PDI2A/3A / PDT2A/3A

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and

modifications. The following definitions apply:

■Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

■Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

■Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following

consequences:

■ Serious injury hazards to the operator and persons in the work area

■ Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

2017-CE-PD_en_FM10.fm

Manufacturer

Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,

Menomonee Falls, Wisconsin 53051 USA

Product

Product category

Product function

Item number

Net installed power

Measured sound power level

Guaranteed sound power level

PDI2A(i) PDI3A(i)

Water Pump Units

To pump fluid

5000620772 5000620776

2.6 kW

95 dB(A) 96 dB(A)

97 dB(A) 98 dB(A)

Conformity Assessment Procedure

According to 2000/14/EC ANNEX V

Notified Body

Lloyds Register Verification Limited (Notified Body No 0038)

71 Fenchurch Street, London EC3M 4BS, United Kingdom

Directives and Standards

We hereby declare that this product meets and complies with the relevant

regulations and requirements of the following directives and standards:

2006/42/EC, 2000/14/EC, EN 809:1998

Authorized Person for Technical Documents

Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG, Wackerstrasse 6,

85084 Reichertshofen, Germany

EC Declaration of Conformity

Menomonee Falls, WI, USA, 21.02.17

Original Declaration of Conformity

Jeff Volden

Director, Product Engineering

For Wacker Neuson

Travis Pound

Manager, Product Engineering

For Wacker Neuson

Keith Herr

Vice President and Managing Director

For Wacker Neuson

Table of Contents

PDI2A/3A / PDT2A/3A

wc_bo5000184784_10TOC.fm 9

CALIFORNIA Proposition 65 Warning 3

Foreword 5

EC Declaration of Conformity 7

1 Safety Information 11

1.1 Signal Words Used in this Manual ..............................................................11

1.2 Machine Description and Intended Use ......................................................12

1.3 Operating Safety .........................................................................................13

1.4 Service Safety .............................................................................................14

1.5 Operator Safety while Using Internal Combustion Engines ........................16

2 Labels 17

2.1 Label Locations ...........................................................................................17

2.2 Label Meanings ...........................................................................................18

3 Lifting and Transporting 22

4 Operation 23

4.1 Preparing the Machine for First Use ............................................................ 23

4.2 Hoses and Clamps ......................................................................................23

4.3 Recommended Fuel ....................................................................................24

4.4 Refueling the Machine .................................................................................25

4.5 Before Installing the Pump ..........................................................................26

4.6 Installing the Pump ......................................................................................27

4.7 Starting ........................................................................................................28

4.8 Stopping ......................................................................................................29

4.9 Running the Pump .......................................................................................29

4.10 Clearing Jams .............................................................................................30

4.11 Emergency Shutdown Procedure ................................................................31

5 Maintenance 32

5.1 Maintaining the Emission Control System ...................................................32

5.2 Periodic Maintenance Schedule ..................................................................32

5.3 Servicing the Air Cleaner ............................................................................. 33

5.4 Greasing the Connecting Rod Bearing ........................................................ 34

Table of Contents PDI2A/3A / PDT2A/3A

wc_bo5000184784_10TOC.fm

5.5 Changing the Engine Oil ............................................................................. 35

5.6 Cleaning the Sediment Cup ........................................................................ 36

5.7 Spark Plug ................................................................................................... 37

5.8 Changing the Gearbox Oil ........................................................................... 38

5.9 Cleaning the Pump ...................................................................................... 39

5.10 Storage ........................................................................................................ 40

5.11 Machine Disposal and Decommissioning .................................................... 41

6 Troubleshooting 42

7 Technical Data 43

7.1 Engine ......................................................................................................... 43

7.2 Pump ........................................................................................................... 44

7.3 Sound Measurements ............................................................................... 44

7.4 Dimensions ................................................................................................ 45

8 Emission Control Systems Information

and Warranty 46

8.1 Emission Control Systems Warranty Statement ......................................... 46

9 AEM Safety Manual 48

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