Wacker Neuson PG 3A Manuale utente

Operator’s Manual

Pump

PG 3A

5000184874 08 0511

5000184874

notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any

other type of reproduction is prohibited without express written permission from

Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker Neuson Production

Americas LLC represents an infringement of valid copyrights. Violators will be

prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their respective owners.

Manufacturer

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original

instructions

This Operator’s Manual presents the original instructions. The original language of this

Operator’s Manual is American English.

PG 3A Foreword

wc_tx001328gb.fm 3

Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for

the machine models below. These instructions have been written expressly by

Wacker Neuson Production Americas LLC and must be followed during installation,

operation, and maintenance of the machines.

Machine

documentation

From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

Keep a copy of the Operator’s Manual with the machine at all times.

Use the separate Parts Book supplied with the machine to order replacement

parts.

Refer to the separate Repair Manual for detailed instructions on servicing and

repairing the machine.

If you are missing any of these documents, please contact Wacker Neuson to

order a replacement or visit www.wackerneuson.com.

When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

This manual provides information and procedures to safely operate and main-

tain the above Wacker Neuson model(s). For your own safety and to reduce the

risk of injury, carefully read, understand, and observe all instructions described

in this manual.

Wacker Neuson expressly reserves the right to make technical modifications,

even without notice, which improve the performance or safety standards of its

machines.

The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson reserves the right to change

any portion of this information without notice.

CALIFORNIA

Proposition

65 Warning

Engine exhaust, some of its constituents, and certain vehicle components, contain

or emit chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-

charge of sparks or flames from the engine exhaust. Spark arresters are qualified

and rated by the United States Forest Service for this purpose. In order to comply

with local laws regarding spark arresters, consult the engine distributor or the local

Health and Safety Administrator.

Machine Item Number

PG 3A 0007659

PG 3A I 0009055

Foreword PG 3A

4wc_tx001328gb.fm

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and modifica-

tions. The following definitions apply:

Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

Approved modifications are those performed by an authorized Wacker Neu-

son service center according to written instructions published by Wacker Neu-

son.

Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following conse-

quences:

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

Original Declaration of Conformity

2011-CE-PG3_PG3A_en.fm

EC Declaration of Conformity

Manufacturer

Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,

Menomonee Falls, Wisconsin USA

Product

Product category

Product function

Item number

Net installed power

Measured sound power level

Guaranteed sound power level

PG 3A

Water Pump Units

To pump fluid

0009055

3.6 kW

105 dB(A)

Conformity Assessment Procedure

According to ANNEX V

Guidelines and Standards

We hereby declare that this product meets and complies with the relevant regulations and

requirements of the following guidelines and standards:

2006/42/EC, 2000/14/EC, 2002/88/EC, 89/336/EEC, 98/37/EEC

Authorized Person for Technical Documents

Axel Häret, Wacker Neuson SE, Preußenstraße 41, 80809 München

Menomonee Falls, WI, USA, 17.5.11

William Lahner

Vice President of Engineering

Dan Domanski

Manager, Product Engineering

wc_bo5000184874_08TOC.fm 7

Table of ContentsPG 3A

Foreword 3

EC Declaration of Conformity 5

1 Safety Information 9

1.1 Signal Words Used in this Manual ....................................................... 9

1.2 Machine Description and Intended Use ............................................. 10

1.3 Safety Guidelines for Operating the Machine ..................................... 11

1.4 Operator Safety while Using Internal Combustion Engines ............... 13

1.5 Service Safety .................................................................................... 14

2 Labels 16

2.1 Label Locations .................................................................................. 16

2.2 Label Meanings .................................................................................. 17

3 Lifting and Transporting 19

4 Operation 20

4.1 Preparing the Machine for First Use ................................................... 20

4.2 Recommended Fuel ........................................................................... 21

4.3 Before Starting ................................................................................... 22

4.4 Starting ............................................................................................... 23

4.5 Stopping ............................................................................................. 23

4.6 Operation ............................................................................................ 24

4.7 Hoses and Clamps ............................................................................. 24

4.8 Emergency Shutdown Procedure ....................................................... 25

8 wc_bo5000184874_08TOC.fm

Table of Contents PG 3A

5 Maintenance 26

5.1 Maintaining the Emission Control System ...........................................26

5.2 Periodic Maintenance Schedule ..........................................................26

5.3 Cleaning the Pump ..............................................................................27

5.4 Adjusting the Impeller Clearance ........................................................28

5.5 Replacing the Mechanical Seal ...........................................................29

5.6 Spark Plug ...........................................................................................30

5.7 Servicing the Air Cleaner .....................................................................31

5.8 Engine Oil ............................................................................................32

5.9 Cleaning the Sediment Cup ................................................................33

5.10 Carburetor Adjustment ........................................................................34

5.11 Adjusting the Idle Speed .....................................................................34

5.12 Long-Term Storage .............................................................................35

6 Troubleshooting 36

7 Technical Data 37

7.1 Engine .................................................................................................37

7.2 Machine ...............................................................................................38

7.3 Sound Measurements .........................................................................38

7.4 Dimensions ..........................................................................................38

8 Emission Control Systems Information and Warranty 39

8.1 Emission Control Systems Warranty Statement .................................39

9 AEM Safety Manual 41

PG 2A / 3A Safety Information

wc_si000069gb.fm 9

1 Safety Information

1.1 Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and

NOTE signal words which must be followed to reduce the possibility

of personal injury, damage to the equipment, or improper service.

NOTICE: Used without the safety alert symbol, NOTICE indicates a

situation which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

fObey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

fTo avoid death or serious injury from this type of hazard, obey all safety mes-

sages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

fTo avoid possible death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

fTo avoid possible minor or moderate injury from this type of hazard, obey all

safety messages that follow this signal word.

Safety Information PG 2A / 3A

10 wc_si000069gb.fm

1.2 Machine Description and Intended Use

This machine is a centrifugal dewatering pump. The Wacker Neuson

Dewatering Pump consists of a tubular steel frame surrounding a

gasoline engine, a fuel tank, and an impeller pump with ports for water

suction and discharge. The engine rotates the impeller during

operation. Waste water is drawn into the pump through the suction

port and expelled through the discharge port. The operator connects

hoses to the pump and routes them so that water and solids are

drained from the work area and discharged into an appropriate

location.

This machine is intended to be used for general de-watering

applications. This machine is intended for the pumping of clear water,

or water containing solids up to the size stated within the product

specifications, and up to the flow, head and suction lift limits also

stated within the product specifications.

This machine has been designed and built strictly for the intended use

described above. Using the machine for any other purpose could

permanently damage the machine or seriously injure the operator or

other persons in the area. Machine damage caused by misuse is not

covered under warranty.

The following are some examples of misuse:

• Pumping flammable, explosive, or corrosive fluids

• Pumping hot or volatile fluids that result in pump cavitation

• Operating the pump outside of product specifications due to

incorrect diameter hoses, incorrect length hoses, other inlet or

outlet restrictions, or excessive suction lift or head

• Using the machine as a ladder, support, or work surface

• Using the machine to carry or transport passengers or equipment

• Operating the machine outside of factory specifications

• Operating the machine in a manner inconsistent with all warnings

found on the machine and in the Operator’s Manual.

This machine has been designed and built in accordance with the

latest global safety standards. It has been carefully engineered to

eliminate hazards as far as practicable and to increase operator

safety through protective guards and labeling. However, some risks

may remain even after protective measures have been taken. They

are called residual risks. On this machine, they may include exposure

to:

• Heat, noise, exhaust, and carbon monoxide from the engine

• Fire hazards from improper refueling techniques

Indice

Altri manuali Wacker Neuson Pompa dell'acqua

Wacker Neuson

Wacker Neuson PS 2 1503 Manuale utente

Wacker Neuson

Wacker Neuson PST3 750 Manuale utente

Wacker Neuson

Wacker Neuson PG1 Manuale utente

Wacker Neuson

Wacker Neuson PTS 4V Manuale utente

Wacker Neuson

Wacker Neuson PS2 1503L Manuale utente

Wacker Neuson

Wacker Neuson PS2 1503 Manuale utente

Wacker Neuson

Wacker Neuson PT Series Manuale utente

Wacker Neuson

Wacker Neuson PG 2 Manuale utente

Wacker Neuson

Wacker Neuson PT 3A Manuale utente

Wacker Neuson

Wacker Neuson PDI 2A Manuale utente

Wacker Neuson

Wacker Neuson PT 3 Manuale utente

Wacker Neuson

Wacker Neuson PS2 800 Manuale utente

Wacker Neuson

Wacker Neuson PG2A Manuale utente

Wacker Neuson

Wacker Neuson PS2A 800 Manuale utente

Wacker Neuson

Wacker Neuson PST3 750 Manuale utente

Wacker Neuson

Wacker Neuson PS 2 500 Manuale utente

Wacker Neuson

Wacker Neuson PSA2 500 Manuale utente

Wacker Neuson

Wacker Neuson PSG2 500 Manuale utente

Wacker Neuson

Wacker Neuson PT 2 Manuale utente

Wacker Neuson

Wacker Neuson PDT 2A Manuale utente

Wacker Neuson

Wacker Neuson 0620412 Manuale utente

Wacker Neuson

Wacker Neuson PSR1 500 Manuale utente

Wacker Neuson

Wacker Neuson PT 2A Manuale utente

Wacker Neuson

Wacker Neuson PST2-400 Manuale utente

Manuali Pompa dell'acqua popolari di altre marche

Neptun

Neptun NPHW 5500 Manuale utente

Sensidyne

Sensidyne Gilian BDX-II Istruzioni per l'installazione e il funzionamento

Draper

Draper 47808 Manuale utente

Trolla

Trolla 12820 Manuale utente

Sunfab

Sunfab SVH Series Manuale utente

WilTec

WilTec 50740 Manuale utente

Fieldmann

Fieldmann FVC 5015 EK Manuale utente

Everbilt

Everbilt EFSUB5-122HD Manuale utente

Graco

Graco Husky 3300e Manuale utente

esotec

esotec 101018 Manuale utente

moyno

moyno 2000 CC Manuale utente

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manuale utente

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guida alla risoluzione dei problemi

DUROMAX

DUROMAX XP WX Series Manuale utente

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manuale utente

Franklin Electric

Franklin Electric IPS Manuale utente

Xylem

Xylem e-1532 Series Manuale utente

Milton Roy

Milton Roy PRIMEROYAL Manuale utente