WARPP INTIG 402 PULSE Manuale utente

INTIG 402 PULSE

OPERATING MANUAL.

Warpp Engineers Pvt Ltd.

Sour e of Reliable welding and utting equipment.

Unit no 36/15 Unique Industrial Estate,

Dhumal Nagar, Waliv,

Vasai East,Palghar 401208.

TEL: 08551819944, 8551817869, 851817744.

E mail: sales@warpp. o.in

Website: www.warpp. o.in

Thank you for sele ting WARPP brand INTIG 402 PULSE welding ma hine. In order to

keep yourself safe and away from unexpe ted a idents, and enjoy full benefits offered by our

quality produ ts during welding, please read the instru tion in details prior to

operation. Complying with pro edures defined in this manual is always appre iated.

SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety

precautions must meet the requirement that apply to this type of equipment. The following

recommen ations shoul be observe in a ition to the stan ar regulations that apply to

the workplace.

1. Anyone who uses the equipment must be familiar with:



its

operation



location

emergency

stops



its

function



relevant

safety

precautions



wel ing

cutting

2. The operator must ensure that:



unauthorize

person

statione

within

the

working

area

the

equipment

when

is starte up.



no-one

unprotecte

when

the

arc

struck

3. The workplace must:



suitable

for

the

purpose



free

from

rafts

4. Personal safety equipment



Always

wear

recommen e

personal

safety

equipment,

such

safety

glasses,

flame-proof clothing, safety gloves.



not

wear

loose-fitting

items,

such

scarves,

bracelets,

rings,

etc.,

which

coul

become trappe or cause burns.

5. General precautions



Make

sure

the

return

cable

connecte

securely.



Work

high

voltage

equipment

may

only

carrie

out

qualifie

electrician.



Appropriate

fire

extinguishing

equipment

must

clearly

marke

han .



Lubrication

maintenance

must

not

carrie

out

the

equipment uring operation.

The following definitions apply to DANGER, WARNING,

WARNING

Rea an un erstan the instruction manual before installing or operating.

Arc wel ing an cutting can be injurious to yourself an others. Take precautions when

wel ing an cutting. Ask for your employer's safety practices which shoul be base on

manufacturers' hazar ata.

ELECTRIC SHOCK - Can kill

Install an earth the unit in accor ance with applicable stan ar s.

Do not touch live electrical parts or electro es with bare skin, wet gloves or wet clothing.

Insulate yourself from earth an the workpiece.

Ensure your working stance is safe.

FUMES AND GASES - Can be angerous to health

Keep your hea out of the fumes.

Use ventilation, extraction at the arc, or both, to take fumes an gases away from your

breathing zone

an the general area.

ARC RAYS - Can injure eyes an burn skin.

Protect your eyes an bo y. Use the correct wel ing screen an filter lens an wear

protective

clothing.

Protect bystan ers with suitable screens or curtains.

FIRE HAZARD

Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable

materials nearby.

NOISE - Excessive noise can amage hearing

Protect your ears. Use earmuffs or other hearing protection.

Warn bystan ers of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION

Rea an un erstan the instruction manual before

installing or operating.

Installation

Installing situation

(A) Wel ing machine must be place in a room where there is no

sunlight,rain, ust an low humi ity.℃

(B) Ensure no win at the wel ing position, or use screen to block the

win .

between wel ers more than 10 cm to ensure enough heat ra iation.

．

Requirement of input volt

(1) Input volt must be stan ar sine wave, effective value 380-440V,

frequency 50Hz.

(2)

Unbalance

egree

phase

volt

must

than

3. Key to symbols

MMA TIG

4).Requirements for grounding

• To ensure personal safety, proper operation, an to re uce electromagnetic

interference (EMI), the power supply must

be properly groun e .

• The power supply must be groun e through the power cor accor ing to

national an local electrical co es.

• Three-phase service must be of the 4-wire type with a green or green/yellow

wire for protective earth groun

an must comply with national an local requirements.

( FRONT PANEL DESCRIPTION ):

Fig 1 :- INTIG 402 PULSE FRONT PANEL.

PARAMETER SETTING FOR INTIG 402 PULSE :-

1) PROCESS SWITCH :- TO SELSCT ONE OF THE THREE

WELDING MODES.

ARC

WELDING.

TIG

WELDING.

PULSE

TIG

WELDING.

2) MODE SWITCH :- TO SELECT 2T OR 4T MODE.

2T :

mo e

the

trigger

switch

has

presse

continuously

till

the

wel ing

process

has

continue .

4T:

mo e

the

trigger

switch

has

press

then

release

start

the

wel ing

process.

After

the

wel ing

complete,

press

the

torch

switch

again

stop

the

wel ing proce ure.

3) PARAMETER SELECT / ADJUST KNOB :-

SELECT

ONE

THE

PAREMETERS

ONE

FROM

PRE

FLOW TO POST FLOW THE PARAMETER SELECT / ADJUST KNOB

HAS TO BE PRESSED.

AFTER

SELECTING

ONE

THE

PARAMETER

USING

THE

PARAMETER SELECT / ADJUST KNOB, THE SAME KNOB HAS TO

BE ROTATED TO SET THE DESIRED PARAMETER.

TO INCREMENT THE PARAMETER THE KNOB HAS TO BE

ROTATED CLOCK WISE. TO DECREMENT THE PARAMETER THE

KNOB HAS TO BE ROTATED ANTI CLOCK WISE.

DISPLAY :-

VOLT

METER

DISPLAY

VOLT

METER

DISPLAY

FOR

DISPLAYING THE WELDING VOLTAGES.

CURRENT

METER

DISPLAY

CURRENT

METER

DISPLAY

FOR

DISPLAYING THE WELDING CURRENT.

5) PARAMETER RANGE :-

S.NO PARAMETER. MINIMUM. MAXIMUM.

PRE

FLOW.

00.0

SECONDS.

5.0

SECONDS.

START

CURRENT.

00.0

AMPEARS

400

AMPEARS

SLOPE

00.0

SECONDS.

10.0

SECONDS.

WELDING

CURRENT.

AMPEARS.

400

AMPEARS.

PULSE

FREQUENCY.

00.1Hz.

99.9

Hz.

DUTY

CYCLE.

BASE

CURRENT.

AMPEARS.

400

AMPEARS.

DOWN

SLOPE.

00.0

SECONDS.

10.0

SECONDS.

STOP

CURRENT.

AMPEARS.

400

AMPEARS.

10 POST FLOW. 00.0 SECONDS. 60 SECONDS.

6) INSTALLATION

The installation must be carrie out by a professional.

7). CAUTION

This pro uct is inten e for in ustrial use. In a omestic environment this

pro uct may cause ra io interference. It is the user's responsibility to take

a equate precautions.

8).Lo ation

Position the wel ing power source such that its cooling air inlets an outlets are

not obstructe .

9) Mains power supply

Check that the wel ing power source is connecte to the correct mains power

supply voltage, an that it is protecte by the correct fuse size.

A protective earth connection must be ma e in accor ance with regulations.

10) MAINTENANCE

Regular maintenance is important for safe, reliable operation.

Only those persons who have appropriate electrical knowle ge (authorize

personnel) may remove the safety plates to connect or carry out service,

maintenance or repair work on wel ing equipment.

11). CAUTION

All guarantee un ertakings from the supplier cease to apply if the customer

attempts any work to rectify any faults in the pro uct uring the guarantee

perio .

12). Inspe tion and leaning

A).Power sour e

Check regularly that the wel ing power source is not clogge with irt.

How often an which cleaning metho s apply epen on: the wel ing process,

arc times, placement, an the surroun ing environment. It is normally

sufficient to blow own the power source with ry compresse air (re uce

pressure) once a year.

Clogge or blocke air inlets an outlets otherwise result in overheating.

B).Welding tor h

The wel ing torch's wear parts shoul be cleane an replace at regular

intervals in or er to achieve trouble-free wel ing.

13). FAULT-TRACING

Type of fault Corre tive a tion

No arc. Check that the mains power supply

switch is turne on.

Check that the wel ing current supply

an return cables are

correctly connecte .

Check that the correct current value is

set.

Check

the

mains

power

supply.

The wel ing current is

interrupte uring wel ing.

Check to see whether the thermal

cut-outs have trippe .

Check

the

mains

power

supply

fuses.

The thermal cut-out trips

frequently.

Make sure that you are not excee ing

the rate ata for the

wel ing power source (i.e. that the

unit is not being

overloa e ).

Poor wel ing performance. Check that the wel ing current supply

an return cables are

correctly connecte .

Check that the correct current value is

set.

Check that the correct electro es are

being use .

Check the gas flow.

14) ERROR CODES :-

ERROR 001 :-

the

water

circulation

pump

off

the

water

not

passing through the torch then the Err 001 will be isplaye on the isplay.

ERROR 002 :-

the

wel ing

machine

over

heate

then

the

Err

002

will be isplaye on the isplay.

15). DISMANTLING AND SCRAPPING

Wel ing equipment primarily consists of steel, plastic an non-ferrous metals,

an must be han le accor ing to local environmental regulations.

Warpp Engineers Pvt Ltd.

Sour e of Reliable welding and utting equipment.

Unit no 36/15 Unique Industrial Estate, Dhumal Nagar, Waliv,

Vasai East,Palghar 401208.

TEL: 08551819944, 8551817869, 851817744.

E mail: sales@warpp. o.in

Website: www.warpp. o.in

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