Weco POWER PULSE DIGITAL 405d Manuale utente
POWER PULSE DIGITAL 405d
POWER PULSE DIGITAL 505d
Cod. 006.0001.2140
08/02/2019 V.2.0
Instruction manual
ENGLISH
Translation of original instructions
Antwerpsesteenweg 949 9041 Gent - Oostakker
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.2140
08/02/2019 V.2.0 Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
2
ENGLISH
Antwerpsesteenweg 949 9041 Gent - Oostakker
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.2140
08/02/2019 V.2.0
Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
3
ENGLISH
INDEX
1 INTRODUCTION.......................................................................................................................................... 4
1.1 INTRODUCTION.......................................................................................................................................... 5
2 INSTALLATION .......................................................................................................................................... 6
2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK...................................................................... 6
2.2 FRONT PANEL............................................................................................................................................. 6
2.3 REAR PANEL............................................................................................................................................... 7
3 USER INTERFACE ...................................................................................................................................... 8
4 TECHNICAL DATA ...................................................................................................................................... 8
5 ELECTRICAL DIAGRAM ......................................................................................................................... 10
5.1 POWERPULSE405d/505d→WF-205CABLE.......................................................................................... 10
5.2 POWER PULSE 405d/505d....................................................................................................................... 11
6 SPARE PARTS .......................................................................................................................................... 16
Antwerpsesteenweg 949 9041 Gent - Oostakker
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.2140
08/02/2019 V.2.0 Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
4
ENGLISH
1 INTRODUCTION
IMPORTANT!
This handbook must be consigned to the user prior to installation and commissioning of the unit.
Read the "General prescriptions for use" handbook supplied separately from this handbook before
installing and commissioning the unit.
The meaning of the symbols in this manual and the associated precautionary information are given in
the "General prescriptions for use”.
If the "General prescriptions for use" are not present, it is mandatory to request a replacement copy
from the manufacturer or from your dealer.
Retain these documents for future consultation.
LEGEND
DANGER!
This pictogram warns of danger of death or serious injury.
WARNING!
This pictogram warns of a risk of injury or damage to property.
CAUTION!
This pictogram warns of a potentially hazardous situation.
INFORMATION
This pictogram gives important information concerning the execution of the relevant operations.
Thissymbolidentiesanactionthatoccursautomaticallyasaresultofapreviousaction.
Thissymbolidentiesadditionalinformationorareferencetoadifferentsectionofthemanual
containing the associated information.
§ Thissymbolidentiesareferencetoachapterofthemanual.
*1 The symbol refers to the associated numbered note.
NOTES
Theguresinthismanualarepurelyguidelineandtheimagesmaycontaindifferenceswithrespectto
theactualequipmenttowhichtheyrefer.
Antwerpsesteenweg 949 9041 Gent - Oostakker
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.2140
08/02/2019 V.2.0
Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
5
ENGLISH
1.1 INTRODUCTION
PowerPulse405d-505disapowersourceforwelding.
WhencombinedwithawirefeederitcanbeusedforMIG/MAGwelding.
Fan. Thefanisturnedononlyduringwelding,attheendoftheweldingprocessitremainsonfora
xedperiodoftimeaccordingtoweldingconditions.
Thefanisnonethelesscontrolledbyspecicthermalsensorsthatguaranteeacorrectcoolingof
the machine.
Accessories/ancillary devices that can be connected to the unit:
- Powersourcetrolleyformulti-functionconguration(MIG/MAG).
- LiquidcoolerforMIG/MAGtorches.
-Wire feeder.
Consultyourdealerforanupdatedlistofaccessoriesandthelatestnewproductsavailable.
Antwerpsesteenweg 949 9041 Gent - Oostakker
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.2140
08/02/2019 V.2.0 Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
6
ENGLISH
2 INSTALLATION
DANGER!
Lifting and positioning
Read the warnings highlighted by the following symbols in the “General prescriptions for use”.
2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK
Themainspowersupplyfeaturestowhichtheequipmentshouldbeconnectedaregiveninchapter
“TECHNICAL DATA”.
Themachinecanbeconnectedtomotorgeneratorsprovidedtheirvoltageisstabilised.
Connect/disconnectthevariousdeviceswiththemachineswitchedoff.
2.2 FRONT PANEL
1
4
2
3
○ WeldingpowersourceON/OFFswitch.[Item1].
○ MainsprotectionONLED[Item2].
○ Negativepoleweldingsocket[Item3].
○ Positivepoleweldingsocket[Item4].
Antwerpsesteenweg 949 9041 Gent - Oostakker
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.2140
08/02/2019 V.2.0
Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
7
ENGLISH
2.3 REAR PANEL
1
3
2
4
○ Coolergrouppowerfeedingconnector[Item1].
• Voltage: 400 V a.c.
• Currentoutput:1.0A
• IPprotectionrating:IP20(capopen)/IP66(capclosed)
DANGER!
High voltage!
If the socket is not connected to any devices always close cap
○ Powercable[Item2].
• Totallength(externalpart):4,3m
• Numberandcrosssectionofwires:4x4mm2
• Powerplugtype:notsupplied
○ Connectorofthebundleofcablesforconnectingthepowersourcetotheremotecontroldevice
[Item3].
○ Socketforconnectingthepowercablebetweenthepowersourceandtheremotecontroldevice
[Item4].
Antwerpsesteenweg 949 9041 Gent - Oostakker
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.2140
08/02/2019 V.2.0 Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
8
ENGLISH
3 USER INTERFACE
Power Pulse 405d - Power Pulse 505d
ON
L1
CODE SYMBOL DESCRIPTION
L1
ON
ThisLEDilluminatestoconrmthepresenceofpowerontheoutputsockets.
4 TECHNICAL DATA
Directives applied
Wasteelectricalandelectronicequipment(WEEE)
Electromagneticcompatibility(EMC)
Lowvoltage(LVD)
Restrictionoftheuseofcertainhazardoussubstances(RoHS)
Construction standards EN60974-1;EN60974-10ClassA
Conformity markings
EquipmentcompliantwithEuropeandirectivesinforce
Equipmentsuitableinanenvironmentwithincreasedhazardofelectricshock
EquipmentcompliantwithWEEEdirective
EquipmentcompliantwithRoHSdirective
Supply voltage 3x400Va.c.±15%/50-60Hz
Mains protection 30 A 500 V Delayed
Zmax CompliantwithEN61000-3-12
Hook-upnotdependentonthesupplynetwork
Dimensions ( L x D x H ) 1160x670x1420mm
Weight 42.8kg
Insulation class H
Protection rating IP23
Cooling AF:Air-overcooling(fanassisted)
Antwerpsesteenweg 949 9041 Gent - Oostakker
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.2140
08/02/2019 V.2.0
Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
9
ENGLISH
Power Pulse 405d
MIG/MAG Flat characteristic
Welding mode MIG/MAG
Current and voltage adjustment
range
10 A / 14.5 V
400 A / 34.0 V
Welding current / Working
voltage
50%(40°C) -
60%(40°C) -
100%(40°C) 400 A / 34.0 V
Maximum input power
50%(40°C) -
60%(40°C) -
100%(40°C) 16.0kVA–15.2kW
Maximum supply current
50%(40°C) -
60%(40°C) -
100%(40°C) 22.9 A
Maximum Effective Supply
Current
50%(40°C) -
60%(40°C) -
100%(40°C) 22.9 A
No-load voltage (U0) 60 V
Power Pulse 505d
MIG/MAG Flat characteristic
Welding mode MIG/MAG
Current and voltage adjustment
range
10 A / 14.5 V
500 A / 39.0 V
Welding current / Working
voltage
50%(40°C) 500 A / 39.0 V
60%(40°C) 450 A / 36.5 V
100%(40°C) 400 A / 34.0 V
Maximum input power
50%(40°C) 23.1kVA–22.0kW
60%(40°C) 19.6kVA–18.6kW
100%(40°C) 16.0kVA–15.2kW
Maximum supply current
50%(40°C) 33.0 A
60%(40°C) 28.2 A
100%(40°C) 22.9 A
Maximum Effective Supply
Current
50%(40°C) 23.3 A
60%(40°C) 21.8 A
100%(40°C) 22.9 A
No-load voltage (U0) 60 V
Antwerpsesteenweg 949 9041 Gent - Oostakker
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01
WELD THE WORLD
Cod. 006.0001.2140
08/02/2019 V.2.0 Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
10
ENGLISH
5 ELECTRICAL DIAGRAM
5.1 POWER PULSE 405d/505d→WF-205 CABLE
cod. 006.0002.0031
cod. 016.5001.0822
cod. 016.5001.0823
cod. 016.5001.0822
cod. 016.5001.0823
cod. 006.0002.0031
cod. 021.0001.0169
cod. 021.0001.0069
cod. 045.0001.0013
G
J
H
F
H
I
J
G
F
A
B
D
E
C
A
C
D
E
B
cod. 021.0004.1002
cod. 021.0004.1006
cod. 021.0004.1006cod. 021.0004.1002
cod. 018.0002.0000
cod. 018.0002.0000
I
I
J
B
C
D
G
F
E
A
HAH
D
C
B
E
F
G
J
I
HA
G
F
E
C
D
B
J
I
D
C
B
A
E
G
F
J
I
H
cod. 021.0004.1500
cod. 021.0004.1500
Antwerpsesteenweg 949 9041 Gent - Oostakker
www.welda.be
T+32 (0)9 355 74 26
F+32 (0)9 355 92 01
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