Weco Cruiser 150TP Manuale utente
Cod.006.0001.0206
09/05/2023 v1.0
Cruiser 150TP
Instruction manual
ENG
Translation of original instructions
WELD THE WORLD
Cod.006.0001.0206
09/05/2023 v1.0 Cruiser 150TP
2
ENGLISH
WELD THE WORLD
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Cruiser 150TP
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INDEX
1 INTRODUCTION.......................................................................................................................................... 4
1.1 INTRODUCTION.......................................................................................................................................... 5
2 INSTALLATION ........................................................................................................................................... 5
2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK...................................................................... 5
2.2 FRONT PANEL............................................................................................................................................. 6
2.3 REAR PANEL............................................................................................................................................... 6
2.4 PREPARING FOR MMA WELDING............................................................................................................. 7
2.5 PREPARING FOR TIG WELDING ............................................................................................................... 8
3 COMMISSIONING ....................................................................................................................................... 9
3.1 USER INTERFACE ...................................................................................................................................... 9
3.2 WELDING PARAMETERS ......................................................................................................................... 10
4 TECHNICAL DATA .................................................................................................................................... 11
5 SPARE PARTS .......................................................................................................................................... 13
6 ELECTRICAL DIAGRAM .......................................................................................................................... 15
6.1 Cruiser 150TP ............................................................................................................................................ 15
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1 INTRODUCTION
IMPORTANT!
This handbook must be consigned to the user prior to installation and commissioning of the unit.
Read the “General prescriptions for use” handbook supplied separately from this handbook before
installing and commissioning the unit.
The meaning of the symbols in this manual and the associated precautionary information are given in
the “General prescriptions for use”.
If the “General prescriptions for use” are not present, it is mandatory to request a replacement copy
from the manufacturer or from your dealer.
Retain these documents for future consultation.
LEGEND
DANGER!
This pictogram warns of danger of death or serious injury.
WARNING!
This pictogram warns of a risk of injury or damage to property.
CAUTION!
This pictogram warns of a potentially hazardous situation.
INFORMATION
This pictogram gives important information concerning the execution of the relevant operations.
Thissymbolidentiesanactionthatoccursautomaticallyasaresultofapreviousaction.
Thissymbolidentiesadditionalinformationorareferencetoadierentsectionofthemanual
containing the associated information.
§ Thissymbolidentiesareferencetoachapterofthemanual.
*1 The symbol refers to the associated numbered note.
NOTES
Theguresinthismanualarepurelyguidelineandtheimagesmaycontaindierenceswithrespectto
theactualequipmenttowhichtheyrefer.
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1.1 INTRODUCTION
Cruiser150TPisanadvancedinverterpowersourcecharacterizedbyarobustandreliableindustrial
construction.
ItisrecommendedforMMAweldingandTIGDCapplicationsprovidingexcellentarccharacteristics.
Cruiser150TPisidealforoperationsonsitelikebasicmaintenanceandbuildingconstruction.
Abuilt-inTotalProtectionDevicesavestheinvertercomponentsfromovervoltageandmakestheunit
suitableforusewithunstablepowersupplyandmotor-generators.
FactoryoptimizedHotStart,ArcForceandAntiStickingallowaneasyandexcellentqualitywelding
usingelectrodesupto3.25mmdiameter.
InTIGDC,Pulseselectionisincluded,makingCruiser150TPuniqueinitsrange.
LiftStartfunctionguaranteesarcignitionwithoutdamagingthetungstenelectrode.
2 INSTALLATION
DANGER!
Lifting and positioning
Read the warnings highlighted by the following symbols in the “General prescriptions for use”.
2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK
Thecharacteristicsofthemainspowersupplytowhichtheequipmentshallbeconnectedaregivenin
thesectionentitled“4TECHNICALDATA”onpage11.
Connect/disconnectthevariousdeviceswiththemachineswitchedo.
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2.2 FRONT PANEL
1 2
○ Positivepoleweldingsocket[Part.1].
○ Negativepoleweldingsocket[Part.2].
2.3 REAR PANEL
1 32
○ WarningLEDforovercutprotectiontriggering.Incaseofover-voltageinthesupplyline,thesup-
plytothepowersourceiscuto.Theovercutprotectionprotectselectronicpartsofthemachine
againstdamagecausedbyvoltagesurges[Part.1].
○ WeldingpowersourceON/OFFswitch[Part.2].
○ Powercable[Part.3].
• Totallength(includinginternalpart):3.0m
• Numberandcrosssectionofwires:3x2.5mm2
• Powerplugtype:Schuko
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2.4 PREPARING FOR MMA WELDING
1. SettheweldingpowersourceON/OFFswitchto“O”(unitde-energized).
2. Plugthepowercableplugintoamainssocketoutlet.
3. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.
4. Insert the electrode in the electrode holder.
5. Connecttheelectrodeholdercabletotheweldingsocketbasedonthepolarityrequestedbythe
typeofelectrodeused.
6. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.
7. Connecttheearthclamptotheworkpiecebeingprocessed.
DANGER!
Electric shock hazard!
Read the warnings highlighted by the following symbols in the “General prescriptions for use”.
8. SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).
9. Selectthefollowingweldingmodeontheuserinterface:MMA
Thesystemisreadytostartwelding.
10.Settherequiredweldingparametervaluesontheuserinterface.
Thesystemisreadytostartwelding.
Preparing for MMA (polarity to basic electrode)
REAR VIEW FRONT VIEW
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2.5 PREPARING FOR TIG WELDING
1. SettheweldingpowersourceON/OFFswitchto“O”(unitde-energized).
2. Plugthepowercableplugintoamainssocketoutlet.
3. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.
4. Insert the electrode in the TIG torch.
5. Connectthetorchplugtotheweldingsocketonthebasisofthepolarityrequiredbythetypeof
electrode in question.
6. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.
7. Connecttheearthclamptotheworkpiecebeingprocessed.
8. SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).
9. Selectthefollowingweldingmodeontheuserinterface:DCTIG
Thismodelofweldingmachinehasnotbeenprovidedeitherwiththecontrolforgasow(sole-
noidvalve)orwiththetorchbutton.
Thesystemisreadytostartwelding.
LIFT-ARC WELDING
1. Openthetorchvalvetoletthegasout.
2. Touchtheworkpiecewiththetorchelectrode.
3. Slowlyliftthetorchtostrikethearc.
TheWELDINGCURRENTreachesthepresetvalue.
4. Quicklymovethetorchclearoftheworkpiecetoextinguishtheweldingarc.
5. Closethetorchvalvetointerruptthegasow.
Preparing for TIG (polarity for tungsten electrode)
REAR VIEW FRONT VIEW
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3 COMMISSIONING
3.1 USER INTERFACE
ON
5
20
40
60 10 0
12 0
14 0
A
80
15 0
ON
5
20
40
60 10 0
12 0
14 0
A
80
15 0
SEL1
POT1
L2 L1
CODE SYMBOL DESCRIPTION
L1 ThisLEDilluminatestoconrmthepresenceofpowerontheoutputsockets.
L2
Overheating alarm
Indicatestrippingoftheweldingpowersourcethermalprotection.
Leavetheunitrunningsothattheoverheatedcomponentscoolasrapidlyaspossible.
Whentheunithascooled,theweldingpowersourcewillresetautomatically.
• Makesurethatthepowerrequiredbytheweldingprocessislowerthanthemaximumrated
poweroutput.
• Checkthattheoperatingconditionsareincompliancewiththeweldingpowersourcedata
platespecications.
• Checkforthepresenceofadequateaircirculationaroundtheweldingpowersource.
POT1 Thepotentiometersetsthevalueofthefollowingparameter:WELDINGCURRENT
SEL1
Theselectorsetstheweldingmode.
MMA
PULSED DC TIG
TIG DC CONTINUOUS
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3.2 WELDING PARAMETERS
PARAMETER MIN. DEFAULT MAX. NOTES
WELDINGCURRENT(MMA) 5 A -140 A
WELDINGCURRENT(TIG) 5 A -150 A
PULSED CURRENT FREQUENCY 100Hz TIGonly,setbythemanufacturer.
HOT-START 50 % Set by the manufacturer.
ARC FORCE 50 % Set by the manufacturer.
Indice
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