Welker INLOOP ACE Manuale utente
INSTALLATION, OPERATION, ANDMAINTENANCEMANUAL
WELKER INLOOP™ ACE CRUDEOILSAMPLER
DRAWING NUMBER
AD905BQ
MANUAL NUMBER
IOM-224
REVISION
Rev. A, 8/8/2019
TABLEOFCONTENTS
2IOM-224 MODEL: INLOOP™ ACE REV: A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department 281.491.2331
Copyright © 2019Welker, Inc. All rights reserved. Welker®, W Welker®, W logo, WelkerScope®, WelkerJet®, and OdorEyes® are registered trademarks of Welker, Inc.
SAFETY 3
1. PRODUCT INFORMATION 4
1.1 Introduction 4
1.2 Product Description 4
1.3 Specifications 5
1.4 Equipment Diagrams 6
2. INSTALLATION & OPERATION 11
2.1 Before You Begin 11
2.2 Installing the Unit 11
2.3 Operating the Unit 14
2.4 Verifying the Sample Volume 17
2.5 Purging the Unit 18
3. MAINTENANCE 19
3.1 Before You Begin 19
3.2 Maintenance 20
3.3 Troubleshooting 28
APPENDIX 30
A: Referenced or Attached Documents 30
IMPORTANTSAFETYINFORMATION
READALLINSTRUCTIONS
Notes emphasize information and/or provide additional information to assist the user.
Caution messages appear before procedures that could result in damage to equipment if not observed.
Warning messages appear before procedures that could result in personal injury if not observed.
This manual is intended to be used as a basic installation and operation guide for the Welker inLoop™ ACE Crude Oil Sampler. For comprehensive instructions,
please refer to the IOM Manuals for each individual component. A list of relevant component IOM Manuals is provided in Appendix A of this manual.
The information in this manual has been carefully checked for accuracy and is intended to be used as a guide for the installation, operation, and maintenance of
the Welker equipment described in this manual. Correct installation and operation, however, are the responsibility of the end user. Welker reserves the right to make
changes to this manual and all products in order to improve performance and reliability.
BEFOREYOUBEGIN
Read these instructions completely and carefully.
IMPORTANT- Save these instructions for local inspector's use.
IMPORTANT- Observe all governing codes and ordinances.
Note to Installer - Leave these instructions with the end user.
Note to End User - Keep these instructions for future reference.
Installation of this inLoop™ ACE Crude Oil Sampler is of a mechanical nature.
Proper installation is the responsibility of the installer. Product failure due to improper installation is not covered under the warranty.
If you received a damaged inLoop™ ACE Crude Oil Sampler, please contact a Welker representative immediately.
Phone: 281.491.2331
Address: 13839 West Bellfort Street
Sugar Land, TX 77498
SAFETY
3IOM-224 MODEL: INLOOP™ ACE REV: A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department 281.491.2331
1.1 Introduction
We appreciate your business and your choice of Welker products. The installation, operation, and maintenance liability for this
equipment becomes that of the purchaser at the time of receipt. Reading the applicable Installation, Operation, and
Maintenance (IOM) Manuals prior to installation and operation of this equipment is required for a full understanding of its
application and performance prior to use.*
If you have any questions, please call Welker at 1-281-491-2331.
*The following procedures have been written for use with standard Welker parts and equipment. Assemblies that have been modified may have additional
requirements and specifications that are not listed in this manual.
1.2 Product Description
The Welker inLoop™ ACE Crude OilSampler is a bypass sampler designed to extract a representative sample of liquid product
from the flowing stream. With protection from internal check valves designed for sandy oils, this sampler is capable of sampling
product containing sand.
The inLoop™ ACE was specifically designed to be installed as part of a fast loop, which will provide the sampler with a
continuous supply of product. Sampling may be hydraulically or pneumatically operated but is electronically controlled from a
Programmable Logic Controller (PLC) or other signal control system. Sampling may be timed or proportional to flow.
Designed with ease of use in mind, the external sample volume adjustment simplifies operation of the inLoop™ ACE even
further. The external adjustment allows the operator to adjust the sample volume without having to remove the inLoop™ ACE
from the fast loop.
For this manual, the term "PLC," or Programmable Logic Controller, will be used to refer to the PLC, DCS, or other signal control
system used by the customer to activate and operate the solenoid.
Welker may custom design the inLoop™ ACE to suit the particular application and specifications of each customer.
SECTION 1: PRODUCTINFORMATION
4IOM-224 MODEL: INLOOP™ ACE REV: A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department 281.491.2331
1.3 Specifications
The specifications listed in this section are generalized for this equipment. Welker can modify the equipment according to your
company's needs. Please note that the specifications may vary depending on the customization of your equipment.
Table 1: inLoop™ ACE Specifications
Application Bypass Sampling
Products Sampled Liquids Compatible With the Materials of Construction (See Figure 1)
Materials of Construction
316/316LStainless Steel Wetted Parts, Anodized Aluminum Non-Wetted Parts,
PTFE, and Viton®
Others Available
Maximum Allowable
Operating Pressure
FNPT or VCO: 1480 psig @ -20 °F to 100 °F (102 barg @ -28 °C to 37 °C)
150 ANSI Stainless Steel: 275 psig @ -20 °F to 100 °F (18 barg @ -28 °C to 37 °C)
300 ANSI Stainless Steel: 720 psig @ -20 °F to 100 °F (49 barg @ -28 °C to 37 °C)
600 ANSI Stainless Steel: 1440 psig @ -20 °F to 100 °F (99 barg @ -28 °C to 37 °C)
Fast Loop Connection
1" FNPT (Standard)
1" VCOFittings
1" – 150, 300, or 600 ANSIFlanges
Sample Outlet Connection ¼" FNPT
Motor Housing Actuation Ports
¼" FNPT
½" FNPT
³⁄₈" FNPT (Standard)
Utility Requirement Hydraulic or Pneumatic Supply for Motor Operation: 5–200 psig (0.3–13.7 barg)
Sample Volume 0.5–5 cc (Adjustable)
Features
External Sample Volume Adjustment
Internal Inlet Check Valve
Internal Outlet CheckValve
Options
External Sand Relief
Panel Mounting Bracket
Purge With Valve
Figure 1: Minimum Product Inlet Pressure Graph
5IOM-224 MODEL: INLOOP™ ACE REV: A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department 281.491.2331
1.4 Equipment Diagrams
Figure 2: Standard inLoop™ ACE Diagram
6IOM-224 MODEL: INLOOP™ ACE REV: A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department 281.491.2331
Figure 3: inLoop™ ACE With Optional External Sand Relief Diagram
7IOM-224 MODEL: INLOOP™ ACE REV: A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department 281.491.2331
Figure 4: inLoop™ ACE With Optional Purge Diagram
8IOM-224 MODEL: INLOOP™ ACE REV: A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department 281.491.2331
Figure 5: inLoop™ ACE With Optional VCOConnection Diagram
9IOM-224 MODEL: INLOOP™ ACE REV: A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department 281.491.2331
Figure 6: inLoop™ ACE With Optional Flanged Connection Diagram
10 IOM-224 MODEL: INLOOP™ ACE REV: A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department 281.491.2331
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