Westlock Controls Corporation D510 Manuale utente

Quick start installation and operating instructions for models D510 with non-intrusive calibration

and D520 without non-intrusive calibration

www.westlockcontrols.com

Warnings

• Models D510 and D520 contain

aluminum and is at potential risk of

ignition by impact or friction. Care must be

taken into account during installation and use to

prevent impact or friction.

• Never remove enclosure cover or make/break

electrical connections with power connected to

the unit.

• Perform all wiring in accordance with site and

local codes and the National Electric Code

ANSI-NFPA-70 (US) or the Canadian Electric

Code Part I (Canada) for the appropriate area

classifications.

• Confirm that the DEPIC2 model being installed

is approved for the hazardous area (consult unit

identification label).

• Confirm that power supplied to switches and

solenoid is within rated specifications listed on

the unit identification label.

• Protect the unit from exposure to aggressive

substances or atmospheres to ensure that

hazard rating is not compromised.

DEPIC 2 HART POSITION TRANSMITTER - MODELS D510 AND D520

INSTALLATION AND OPERATIONS MANUAL

Page 1 of 14VCIOM-04592-EN 17/03

1 INTRODUCTION

1.1 Product Certification

FM15ATEX0061X

II 2 G Ex db IIB+H2 T5 Gb

Ta= -50°C to +85°C

II 2 D Ex tb IIIC T88°C Db

Ta=-50°C to + +85°C

IP66/67

IEC Ex

IECEx FMG 15.0036X

Ex db IIB+H2 T5 Gb Ta= -50°C to 85°C

Ex tb IIIC T88°C Db

Ta=-50°C to + 85°C

IP66/67

CLASS I DIVISION1, Groups B, C, and D.

CLASS II/III, DIVISION 1, Groups E,F, and G

TYPE 4, 4x IP66/67

Ta= -50°C to 85°C

CLASS1, ZONE 1, AEx db IIB+H2 Gb

ZONE 21, AEx/Ex tb IIIC T88°C Db

Ta= -50°C to 85°C

• Disconnect power to solenoids and the inlet

air supply before conducting any valve service

or maintenance. Avoid the introduction of any

contaminants into the valve.

• Before using these products with fluids/

compressed gases other than air or for non-

industrial applications, consult the factory.

This product is not intended for use in life

support systems.

• Installation in poorly ventilated confined areas,

with any potential of gases other than oxygen

being present, can lead to a risk of personnel

asphyxiation.

Page 2 of 14

2 INITIAL SETUP

2.1 Mounting transmitter on a rotary actuator

Step 1 Mount bracket and inner beacon

coupler to actuator. If actuator shaft

has a tapped hole, fasten using

proper flat head screw. If actuator

does not have a tapped hole, fasten

using set screws on side of coupler.

(See Figure 2-1)

Step 2 Press fit the inner beacon to the

inner beacon coupler. The inner

beacon needs to be properly

oriented. Use the symbols on the

top of the inner beacon to mount as

shown in Condi¬tion 1 or Condition 2.

(see Figure 2-2).

Condition 1 and Condition 2 show the

placement of the inner beacon with

respect to the Transmitter housing

while the actuator is in the fail

position.

Step 3 Mount the Transmitter to the

bracket. As stated in Step 2 make

sure that the Transmitter is mounted

in a fashion that properly orients it

with respect to the inner beacon.

DEPIC 2 HART POSITION TRANSMITTER - MODELS D510 AND D520

INSTALLATION AND OPERATIONS MANUAL

Figure 2-1

BRACKET / COUPLER MOUNTING

Placed at 9:00

Actuator accessory

mounting shaft

Set screw

Inner beacon coupler

Flat head screw

Condition 2: Actuator fails in a counter clockwise direction.

Placed at 3:00

Bracket

Condition 1: Actuator fails in a clockwise direction.

Placed at 6:00

VCIOM-04592

Figure 2-2

DIRECT MOUNT BEACON ORIENTATION

Page 3 of 14

DEPIC 2 HART POSITION TRANSMITTER - MODELS D510 AND D520

INSTALLATION AND OPERATIONS MANUAL

VCIOM-04592

2.2 Remote mount

Step 1 Mount bracket and inner beacon

coupler to actuator as described in

Section 2.1 Step 1.

Step 2 Press fit the inner beacon to the

inner beacon coupler. The inner

beacon needs to be properly

oriented. Use the symbols on the

top of the inner beacon to mount as

shown in Condition 1 or

Condition 2. (See Figure 2-3).

Condition 1 and Condition 2 show

the placement of the inner beacon

with respect to the position sensor

housing while the actuator is in the

fail position.

Step 3 Mount the position sensor to the

bracket. As stated in Step 2 make

sure that the position sensor is

mounted in a fashion that properly

orients it with respect to the inner

beacon.

Placed at 9:00

Condition 2: Actuator fails in a counter clockwise direction.

Placed at 3:00

Condition 1: Actuator fails in a clockwise direction.

Placed at 6:00

Figure 2-3

REMOTE MOUNT BEACON ORIENTATION

Conduit

entry

Position

sensor

Inner

Beacon

Actuator

(in fail position)

Conduit

entry

Position

sensor

Inner

Beacon

Actuator

(in fail position)

3 PNEUMATIC CONNECTIONS

3.1 DEPIC Transmitters with the Pressure

Profiling feature enabled requires

pneumatic pressure for both the supply

pressure and output pressure.

NOTE

The pneumatic diagram shows a typical 3/2 solenoid

valve.

Option available of a factory fitted 3/2 solenoid valve in

the DEPIC 520 Only.

3.2 The air supply to the DEPIC2 must be

clean, dry, oil free instrument air per

ANSI/ISA-7.0.01-1996 and ISO 8573-1:2010

or later.

P1 port

Pneumatic supply

3 way valve

Single acting cylinder

P2 port

MAXIMUM PARTICLE SIZE AND CONCENTRATION OF SOLID CONTAMINANTS

Class Maximum particle size (microns) Maximum concentration (mg/m3)

3 5 5

MAXIMUM OIL CONTENT

Class Maximum concentration (mg/m3)

3 1

Maximum supply pressure is 120 psi.

All pneumatic connections are ¼” NPT or BSP.

ANALOG

INPUT

4-20mA(+)

4-20mA(-)

(+)

SOLENOID

OUTPUT

SOLENOID

INPUT

(-)

(+)

(-)

EXTERNAL

SOLENOID

Page 4 of 14

DEPIC 2 HART POSITION TRANSMITTER - MODELS D510 AND D520

INSTALLATION AND OPERATIONS MANUAL

Warning

See the warnings section of this document for important warnings pertaining to the wiring of

the DEPIC Transmitters. Ensure care is taken with removing that fitting the Exd cover before

and after wiring.

VCIOM-04592

4 FIELD WIRING

4.1 The DEPIC2 has been certified for use

in hazardous locations to international

standards. Although wiring practices may

vary from region to region it is up to the end

user to ensure that the electrical codes for

installation have been satisfied.

4.2 All unused cable entries must be plugged

with suitably certified plugs that can

maintain an ingress protection level of IP66.

4.3 For ambient temperatures below -10°C

and above +60°C, use field wiring suitable

for both minimum and maximum ambient

temperatures.

4.4 Electromagnetic compatibility (emissions

and susceptibility) is guaranteed only if,

the unit and all cables are shielded and

grounded as illustrated in Appendix A.

If the DEPIC2 is optioned with a Remote Mount,

reference to full technical manual document,

VCIOM-05044.

1. Remove cover from enclosure.

Locate terminal strip (for Exd option terminal

strip is removable, See illustration on right).

3. Connect the 4 to 20 mA loop signal

to terminal points marked 1 and 2.

The 4-20 mA analog output is of the current

sink type. Typically the 24 VDC supply

required comes from the HOST system

(24VDC nominal). See figure 4-1 for a wiring

schematic.

4. Connect the solenoid coil to terminal points

3 and 4.

See figure 4-1 for wiring. Solenoid coil is 24V

with current not to exceed 500 mA. Power

to activate the solenoid comes from a Safety

Instrumented System logic solver 24V output

and is connected to terminals 5 and 6.

See figure 4-1 for wiring schematic. The SIS

logic solver output must be able to provide

sufficient current to operate the solenoid.

5. Connect electrical ground wire to green

screw on housing (ground). Do not connect

cable shield to ground. Cable shield at this

end should be isolated using a shrink tubing

or isolation tape.

6. External grounding is required for all zone

installations. All wiring must be done in

accordance with local and national electric

code. See figure 4-1 for external ground

connection.

7. After all connections have been made

(for Exd option reconnect the terminal strip)

replace cover.

CAUTION

Do not over tighten Terminal Screws. Max Torque

3.5 in-lbs. /0.4 N-m.

All unused cable entries must be plugged

with suitably certified plugs that can

maintain an ingress protection level of IP66.

Figure 4-1

CUSTOMER WIRING.

Test point for hart

communiicator

Test point for hart

communicator

4-20mA position

measured output

External ground

connection

Solenoid

output

Exd Enclosure

External

solenoid

Solenoid input

4.5 Electrical connections for remote mount

4.5.1 Remove cover from junction enclosure by

screwing ‘clockwise’ the cover retaining

screw using a 9/64 A/F Allen Key.

4.5.2 Locate terminal board mounting

screws (See Figure 4-2), remove the

two screws and lift up terminal board.

(See Figure 4-3).

4.5.3 Locate J3 and J4 connectors on the

bottom of terminal board and connect the

two part remote cable plugs as shown.

See Figure 4-4.

4.5.4 Replace the terminal strip board, replace

the screws and replace the cover.

NOTE

To maintain the approval compliance, ensure that

the junction enclosure cover locking screw is used.

Screw the cover down to create a water tight seal,

then rotate the locking screw anti-clockwise until the

head of the screw mates with the underside of the

cover. See Appendix B.

4.5.5 If necessary, cut the remote cable to

required length.

NOTE

When shortening the cable, ensure to cut the end

opposite female connector.

4.5.6 Locate remote transmitter enclosure and

remove cover.

4.5.7 Wire the cable from junction enclosure to

remote transmitter. See Figure 4-5.

4.5.8 After all connections have been made

replace remote transmitter cover.

Figure 4-3

JUNCTION ENCLOSURE ISO VIEW

Plug two (3 pin)

connectors

Terminal board

Yellow

Green

Figure 4-2

JUNCTION ENCLOSURE TOP VIEW (NO COVER)

Terminal board mounting screw Junction cover

Terminal board

DEPIC 2 HART POSITION TRANSMITTER - MODELS D510 AND D520

INSTALLATION AND OPERATIONS MANUAL

Page 5 of 14VCIOM-04592

Terminal board mounting screw

Figure 4-4

TERMINAL BOARD BOTTOM VIEW.

Connector orientation mark

Red

Black

White

Figure 4-5

REMOTE MOUNT ENCLOSURE

Position sensor Two (3) pin connectors

(to junction enclosure of positioner)

Shield

Black

Green

Red

White

Hall effect

sensor

Wiring schematic

Page 6 of 14VCIOM-04592

5 QUICK SETUP

5.1 The DEPIC-2 can be configured for the

basic operation and calibrated through the

local user interface of LCD and Keypad.

When the DEPIC-2 is shipped from the

factory, it has all factory defaults settings.

However the user has to configure a few

basic settings and calibrate the device

depending on the user configuration of the

DEPIC-2. The Quick Setup provides an easy

and intuitive way to configure the basic

settings, calibrate and get the DEPIC-2 up

and running within few minutes.

5.2 When the user presses the key to

enter the menu the first time after receiving

from the factory, the DEPIC-2 will ask the

user if he wants to run the Quick Setup as

shown below. The user can select “Yes” or

“No” to run or exit the Quick Setup. If the

user selects to run the Quick Setup, the

DEPIC-2 will guide the user step by step

to enter all required settings and calibrate

the device. The DEPIC-2 must be mounted

on an actuator with proper electrical and

pneumatic connections before running the

Quick Setup. The following section explains

each step in the Quick Setup.

5.3 Using the up/down arrow keys, toggle until

‘YES’ is displayed. Then press the key

to run the Quick Setup when the DEPIC-2

shows following screen on the LCD.

DEPIC 2 HART POSITION TRANSMITTER - MODELS D510 AND D520

INSTALLATION AND OPERATIONS MANUAL

Quick Setup1/13

---------------- -

5.4 The LCD will display the following screen

to configure the DEPIC-2 for the Rotary or

Linear application.

Use the up/down arrow key to change the

selection between “Rotary” and “Linear”.

Press the Select key to accept the current

selection.

Rotary: For rotary actuators, it should be

selected as rotary as the DEPIC2 will

convert the linear position reading to

angular rotary position.

Linear:

For linear actuators, it should be selected

as linear as the DEPIC2 will compensate

non-linearity for linear magnets

Rotary/Lin 2/13

----------------

5.5 The LCD will display following screen to

configure the DEPIC-2 for the fail mode.

Use the up/down arrow key to change the

selection between “Fail Closed” and “Fail

Open”. Press the Select key to accept the

current selection.

Fail Mode 5/13

----------------

Fail Closed:

select this setting if the valve moves

towards fully closed position when

the solenoid is de-energized.

Fail Open: select this setting if the valve

moves towards fully open position

when the solenoid is de-energized.

5.6 The LCD will display following screen to

configure the DEPIC-2 for the device control

mode. Use the up/down arrow key to

change the selection between “Enable” and

“Disable”. Press the Select key to accept

the current selection.

Enable: if device control is enabled, the DEPIC

will move the valve automatically

to perform certain actions like auto

calibration and auto full stroke

signatures.

Disable: if device control is disabled, the

DEPIC will not move the valve

automatically to perform certain

actions like auto calibration and auto

full stroke signature. In this case the

user can use the manual calibration

and dynamic baseline features

to configure the device, however

the valve is required to be moved

manually to the correct position

during manual calibration.

Dev Control 6/13

------------------

Page 7 of 14VCIOM-04592

5.7 The LCD will display the following screen

to configure the DPEIC-2 for the ESD

monitoring. Use the up/down arrow key to

change the selection between “Enable” and

“Disable”. Press the Select key to accept

the current selection.

Enable: Emergency Shut Down monitoring is

enabled. The DEPIC-2 will generate

an alarm when the solenoid is de-

energized. The ESD alarm should

be enabled separately in the basic

configuration for the DEPIC-2 to

generate an alarm.

Disable: Emergency Shut Down monitoring

is disabled. The DEPIC-2 will not

generate an alarm when the solenoid

is de-energized.

NOTES

The factory option “ESD” must be enabled to have this

setting available for the user.

The user must have purchased a DEPIC-2 model that

has the ESD monitoring feature.

DEPIC 2 HART POSITION TRANSMITTER - MODELS D510 AND D520

INSTALLATION AND OPERATIONS MANUAL

ESD 7/13

------------

5.8 The LCD will display the following

screen to configure the DEPIC-2 for

the pressure sensor-1 operation.

Use the up/down arrow key to change the

selection between “Enable” and “Disable”.

Press the Select key to accept the current

selection.

Enable: Pressure sensor-1 is enabled. The

DEPIC-2 will assume the current

model is equipped with the pressure

sensor-1 and is pneumatically

connected to the actuator chamber.

It will show all pressure-1 related

hysteresis and alarm settings in the

full menu later on. The user must have

purchased a DEPIC-2 model that has

the pressure sensor-1.

Disable: Pressure sensor-1 is disabled. The

DEPIC-2 will assume the current

model is NOT equipped with the

pressure sensor-1 or it is not

pneumatically connected to the

actuator chamber. It will hide all

pressure-1 related hysteresis and

alarm settings in the full menu later

on.

Pressure-1 8/13

----------------

5.9 The following setting is dependent on the

pressure sensor-1 configuration. If the

user has disabled the pressure sensor-1

in the previous step, the DEPIC-2 will skip

this step otherwise the LCD will display the

following screen to configure the DEPIC-2

for the pressure sensor-2 operation. Use

the up/down arrow key to change the

selection between “Enable” and “Disable”.

Press the Select key to accept the current

selection.

Enable: pressure sensor-2 is enabled. The

DEPIC-2 will assume the current

model is equipped with the pressure

sensor-2 and is pneumatically

connected. It will show all pressure-2

related hysteresis and alarm settings

in the full menu later on. The user

must have purchased a DEPIC-2

model that has the pressure sensor-2.

Disable:

pressure sensor-2 is disabled. The

DEPIC-2 will assume the current model

is NOT equipped with the pressure

sensor-2 or it is not pneumatically

connected. It will hide all pressure-2

related hysteresis and alarm settings in

the full menu later on.

Pressure-2 9/13

----------------

Page 8 of 14VCIOM-04592

DEPIC 2 HART POSITION TRANSMITTER - MODELS D510 AND D520

INSTALLATION AND OPERATIONS MANUAL

5.10 The following setting is dependent on the

pressure sensor-2 configuration. If the

user has disabled the pressure sensor-2

in the previous step, the DEPIC-2 will skip

this step otherwise the LCD will display

the following screen to configure the

DEPIC-2 for the pressure sensor-2 usage.

Use the up/down arrow key to change the

selection between “Supply Pressure” and

“Actuator Chamber Pressure”. Press the

Select key to accept the current selection.

Supply

Pressure:The DEPIC-2 will assume the

pressure sensor-2 is pneumatically

connected to monitor the supply

pressure. It will show all pressure-2

related hysteresis and alarm settings

in the full menu later on to monitor

the supply pressure. The user must

have purchased a DEPIC-2 model

that has the pressure sensor-2.

Actuator

Pressure:

The DEPIC-2 will assume the

pressure sensor-2 is pneumatically

connected to monitor the second

chamber of the actuator. It will show

all pressure-2 related hysteresis

and alarm settings in the full menu

later on to monitor the pressure in

the second actuator chamber. The

user must have purchased a DEPIC-2

model that has the pressure sensor-2.

Press-2 Use10/13

------------------

5.11

This step is dependent on the current

clock configuration. If the DEPIC-2 has the

valid time preconfigured from the factory,

it might skip this step to configure the

clock otherwise it will display the following

screen to configure the clock on the device.

Use the up/down arrow key and the select

key to configure the date and time. The

date must be configured in Month/Day/Year

format and the time must be configured in

Hours: Minutes in 24 hours format.

Clock Setup11/13

------------------

Set time in 24hr

5.12 This step is dependent on the setting

“Device Control” configured in the

previous step. If the user has disabled the

“Device Control” in the previous step, the

DEPIC-2 will display the screen to run the

manual calibration. If the user has enabled

the “Device Control” setting in the previous

step, the DEPIC- 2 will display screen to

run the auto calibration. Use the up/down

arrow key to change the selection between

“Yes” and “No”. Press the Select key to

accept the current selection.

NOTE

If ‘AUTO CALIBRATION’ has been selected, please

ensure that the correct pneumatic (see Section 3.1

and 3.2)/ electrical connections (see Figure 4.1) have

been made and are turned on and the solenoid voltage

connections have been made.

Auto Cal 12/13

------------------

This will move valve &

erase Baseline PST &

FST Data.

Continue?

6 USER INTERFACE

6.1 The DEPIC2 position transmitter has both

an on-board keypad/LCD menu structure

and/or a HART menu structure that can be

accessed by pressing the Select button or

from the Main Menu of a HART host. Exit

any function by pressing the up arrow

button to back out of any keypad menu or

the back arrow on the 475.

6.2 The basis of the menu systems of the

DEPIC2 were developed with a HART DD

and are emulated by the Push Button/

LCD menu system so once someone

gets used to using one interface, it

becomes easy to navigate the other

interface. See the following sections on

Configuring and Calibrating the DEPIC2.

While the menus shown below more closely

illustrate the Push Button/LCD, the HART

DD menus are very similar if not identical.

6.3 From the keypad/LCD interface, if the

device is not configured when first powered

up, it will ask the user to run the setup

wizard when the user tries to access the

menu screen. If the user selects to run

the setup wizard, it will ask the user to

configure some basic settings step by step

and perform the calibration. The setup

wizard is only available using keypad/LCD

not on the HART DD.

Page 9 of 14VCIOM-04592

DEPIC 2 HART POSITION TRANSMITTER - MODELS D510 AND D520

INSTALLATION AND OPERATIONS MANUAL

7 CONFIGURATION

7.1 First the device must have some basic configuration set up. As a Quick Start, this will cover

some very basic configuration for basic functionality. For more complex configurations, see

the full IOM. Figure 7.1 shows the Configuration menus to perform a basic configuration.

Figure 7-1 - Configuration Menu

------------------

Rotary DEPIC-2

May 10, 2016 17:08

% Open mA ⁰F

48.5 11.6 77.5

ALT-2 ESD-ON

Main Menu

1. Login/Logout

2. Config <-

3. Calibration

4. Diagnostics

5. Device Info

6. Device Stats

Configuration Menu

HART Configuration

Loop Current Mode

Factory Options

Set Factory Defaults

Set Date/Time

Basic Configuration

Factory Options Menu (Read Only)

PST/SOVT Options (enable/disable)

ESD Options (enable/disable)

Signature Options (enable/disable)

PST Duplex Options (enable/disable)

Manufacturer (Westlock/Crane CPE)

HART Configuration Menu

Tag (6 Alphanumeric)

Long Tag (32 Alphanumeric)

Descriptor (12 Alphanumeric)

Date

Final Assembly Number

Message

Polling Address (0-63) (+/-1)

Loop Current Mode

Basic Configuration Menu (see section 7.3)

Rotary/Linear (Rotary/Linear)

Actuator Type (spring ret) (read only)

Solenoid (Simplex/Duplex)

Device Control (enable/disable)

ESD Monitor (enable/disable)

Fail Mode (Fail Open/Fail Close)

User Password Mode (enable/disable)

Change Password (6 alphanumeric)

Display Timeouts

Date/Time Menu (see section 7.2)

RTC Status (read only)

New Clock Set

Last Clock Set (read only)

Display Timeout Menu

Temperature Display (⁰F/⁰C)

Position Display (%Open/%Close)

Rotate LCD (Normal/Rotate)

LCD Contrast (27-63 +/-1)

Keypad Timeout (1-60min +/-1)

Calibration Timeout (1-60min +/-1)

Continued On Next Page

Configuration Menu (continued)

PST Configuration

SOVT Configuration

Signature Configuration

Alert Hysteresis

Configuration

Service/Maintenance

Alert Configuration

SOVT Configure Menu

Auto Mode (enable/disable)

Auto SOVT Day (0-365 days +/-1)

Auto SOVT Hour (0-24 hour +/-1)

Partial Stroke Configuration Menu

PST Mode (enable/disable PST)

PST Travel Limit (0-50% +/-0.1%)

PST Travel Limit Error (0-50%)

PST Fail Limits

Cycle Limits (0-65535 +/-1)

PST Discrete I/O (enable/disable)

PST Count (0-65535 +/-1)

Auto PST

Alert Hysteresis Menu

Open Time (0-50% +/-0.1)

Close Time (0-50% +/-0.1)

Open Position (0-50% +/-0.1)

Close Position (0-50% +/-0.1)

Pressure-1 (0-50% +/-0.1)

Pressure-2 (0-50% +/-0.1)

Signature Menu (see section 7.4)

Signature Mode (enable/disable)

Pressure Sensor-2 (enable/disable)

Pressure Sensor-2 Usage (Supply/

Actuator Chamber)

Dynamic Basline (0-255 Cycle +/-1)

Service/Maintenance Menu

Service Interval (0-365 +/-1)

Last Service Date

Last Service Time

Next Service Date

Next Service Time

PST Fail Limits

PST Break Pressure Hyst (0-20% +/-1)

PST Travel Time Hyst (0-20% +/-1)

PST Total Time Limit (0-600s +/-0.1s)

Auto PST Menu

Auto Mode (enable/disable)

Auto PST Day (0-365 days +/-1)

Auto PST Hour (0-24 hour +/-1)

Error Alert (enable/disable)

Alarm Alert (enable/disable)

Service Alert (enable/disable)

Cycle Alert

ESD Alert (enable/disable)

PST Alerts (enable/disable)

Cycle Alarm Menu

Cycle Count

Cycle Limit

Cycle Alarm (enable/disable)

PST Alarms Menu

Invalid Position (enable/disable)

Solenoid Fail (enable/disable)

Exceed STTL (enable/disable)

Exceed FTTL (enable/disable)

Exceed LBPL (enable/disable)

Exceed HBPL (enable/disable)

Exceed TTL (enable/disable)

DEPIC 2 HART POSITION TRANSMITTER - MODELS D510 AND D520

INSTALLATION AND OPERATIONS MANUAL

Page 10 of 14VCIOM-04592

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