Wieland SP-COP1 Manuale utente

samos

PRO

samos

PRO

COMPACT

-Hardware

Manual

Doc. no. BA000966

Last Update: 07/2016 (Rev. C)

Info

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Info

810920587

This document is copyright-protected. The rights derived from this copyright are reserved for

Wieland Electric GmbH. Reproduction of this document or parts of this document is only per-

missible within the limits of the statutory provision of the Copyright Act. Any modification or

abridgment of the document is prohibited without the express written agreement of Wieland

Electric GmbH.

samos is a registered trademark of WIELAND Electric GmbH

Allen-Bradley, CompactBlock Guard I/O, CompactLogix, ControlFLASH, ControlLogix, DH+,

FactoryTalk, FLEX, GuardLogix, Kinetix, Logix5000, MicroLogix, PanelBuilder, PanelView, Pha-

seManager, PLC-2, PLC-3, PLC-5, POINT I/O, POINT Guard I/O, Rockwell Automation, Rockwell

Software, RSBizWare, RSFieldbus, RSLinx, RSLogix 5000, RSNetWorx, RSView, SLC, SoftLo-

gix, Stratix, Stratix 2000, Stratix 5700, Stratix 6000, Stratix 8000, Stratix 8300, Studio 5000,

Studio 5000 Logix Designer, SynchLink, and Ultra are registered trademarks of Rockwell Au-

tomation, Inc.

ControlNet, DeviceNet, and EtherNet/IP are registered trademarks of ODVA, Inc.

TwinCAT is a registered trademark of Beckhoff Automation GmbH.

EtherCAT registered trademark and patented technology, licensed by Beckhoff Automation

GmbH.

Microsoft, Windows 98, Windows NT, Windows 2000, Windows XP, Windows 7, Windows 8,

and .NET Framework are registered trademarks of the Microsoft Corporation.

Any other product or trade names listed in this manual are the trademarks or registered trade-

marks of the respective owners.

Subject to change.

Subject to technical changes for reasons of continued development.

Table of Contents

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Table of Contents

About this document

1.1

Function of this document

1.2

Target group

1.3

Information depth

1.4

Scope of application

1.5

Abbreviations used

1.6

Symbols/icons and writing style/spelling standard used

Safety

2.1

Qualified persons

2.2

Areas of application of the device

2.3

Proper use

2.4

General safety information and protective measures

2.5

Environmentally friendly behavior

2.5.1

Disposal

2.5.2

Sorting of materials

Product description

3.1

System properties

3.2

System setup

3.3

Version, compatibility, and features

3.4

COMPACT module SP-COP1

3.4.1

Description

3.4.2

Display elements, interfaces, and terminal description

3.4.3

Internal circuits

3.4.4

Limited short-circuit detection in the input circuits

3.4.5

Deactivating the test pulses at the outputs of the SP-COP1

3.4.6

Single-channel use of outputs on the SP-COP1

3.5

COMPACT module SP-COP2-EN

3.5.1

Description

3.5.2

Display elements, interfaces, and terminal description

3.5.3

Internal circuits

3.5.4

Limited short-circuit detection in the input circuits

3.5.5

Deactivating the test pulses at the outputs of the SP-COP2

3.5.6

Single-channel use of outputs on the SP-COP2

Table of Contents

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

3.6

COMPACT module SP-COP2-ENI

3.6.1

Description

3.6.2

Display elements, error codes, and terminal description

3.7

COMPACT SP-COP-CARD1 removable storage

3.7.1

Description

3.8

SP-SDIO input/output expansion module

3.8.1

Description

3.8.2

Display elements and terminal assignment

3.8.3

Internal circuits

3.8.4

Deactivating the test pulses at the outputs of the SP-SDIO

3.8.5

Single-channel use of outputs on the SP-SDIO

3.9

SP-SDI input/output expansion module

3.9.1

Description

3.9.2

Display elements and terminal assignment

3.9.3

Internal circuits

3.10

SP-DIO input/output expansion module

3.10.1

Description

3.10.2

Display elements and terminal assignment

3.10.3

Internal circuits

Connecting devices

4.1

Safety command devices and electromechanical safety switches

4.1.1

Emergency stop buttons (e.g. SNH series)

4.1.2

Electromechanical safety switch without lock (e.g. SMS series)

4.1.3

Electromechanical safety switch with lock (e.g. SIN series)

4.1.4

Enable switch

4.1.5

Two-hand control

4.1.5.1

Type IIIA

4.1.5.2

Type IIIC

4.1.6

Safety mats and bumper

4.1.7

Diode pairs for safety mats

4.1.8

Mode selection switch

4.1.9

Potential-free contacts

4.2

Contactless safety sensors

4.2.1

Magnetic safety switches (e.g. SMA series)

4.2.1.1

Magnetic safety switches with equivalent inputs

4.2.1.2

Magnetic safety switches with complementary inputs

4.2.2

Inductive safety switches

4.2.3

Transponder switches

Table of Contents

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

4.3

Testable single-beam safety light barriers

4.3.1

Testable type 2 single-beam safety light barriers

4.3.2

Testable type 4 single-beam safety light barriers

4.3.3

Customer-specific testable single-beam safety light barriers

4.3.4

Information on installing testable single-beam safety light barriers

4.4

ESPE – Electro-sensitive protective equipment

4.5

Safety outputs

Special functions

5.1

Muting

Installing/removing

6.1

Installing modules on standard rail

6.2

Removing modules from normal rail

Electrical installation

7.1

Requirements for electrical installation

7.2

Internal wiring of the supply voltage

Configuration

Commissioning

9.1

Total acceptance of the application

9.2

Tests before initial commissioning

Diagnostics

10.1

What to do in the event of an error

10.2

Error statuses

10.3

Error displays in the state LEDs, error messages, and measures for

error elimination

10.3.1

Device state and LED displays in the COMPACT modules (SP-COP1,

SP-COP2-ENx)

10.3.2

Device state and LED displays in the expansion modules (SP-SDIO, SP-

SDI)

10.3.3

Device state and LED displays of the expansion module (SP-DIO)

10.4

Wieland Support

10.5

Expanded diagnostics

Maintenance

11.1

Regular testing of the safety equipment by qualified persons

11.2

Replacing devices

11.2.1

Safety measures when replacing devices

Table of Contents

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Technical data

12.1

samosPRO system response times

12.1.1

Minimum switch-off time

12.1.2

Response time of the state flag

12.1.3

Default values for non-secure or secure data

12.2

Safety technology reference values

12.2.1

samosPRO COMPACT (SP-COPx without I/O expansion)

12.2.2

samosPRO COMPACT (SP-COPx with I/O expansion SP-SDI and/or SP-

SDIO)

12.3

Data sheet

12.3.1

SP-COP1 and SP-COP2-ENx modules

12.3.2

SP-SDIO input/output expansion module

12.3.3

SP-SDI input/output expansion module

12.3.4

SP-DIO input/output expansion module

12.4

Dimensional drawings

12.4.1

SP-COP1-xxx / SP-COP2-xxx controller modules

12.4.2

SP-SDIO and SP-DIO input/output expansion / SP-SDI input expansion

12.4.3

WKFN 2.5 E/35 GO-URL Level terminal

Order data

13.1

samosPRO – COMPACT – modules and accessories

13.2

Modules for contact expansion

13.3

Other safety-related products

Appendix

14.1

Declaration of Conformity

14.2

Checklist for manufacturers

14.3

Complete list of error messages

About this document

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

About this document

887957259

Please read this section and the

Safety [ch. 2, p. 10]

section carefully before documenting or

working with the modular samosPRO safety control with COMPACT modules.

Function of this document

888316683

There are two sets of manuals with clearly delineated areas of application as well as installation

instructions and brief instructions for each module for the samosPRO system with COMPACT

modules.

• All samosPRO modules that can be used in connection with COMPACT modules and their

functions are extensively described in this "samosPRO Hardware" manual. Use the hard-

ware manual mainly for planning samosPRO safety controls.

This hardware manual will guide

technical personnel of the machine manufacturer

and/or

machine operator

on safe installation, electric installation, commissioning, and

maintenance of the modular samosPRO safety control.

This hardware manual does

not

provide instructions for operating the machine into which

the safety control is or will be integrated. Instructions on how to operate the machine are

provided for this purpose.

• The "samosPLAN5+ Software" manual (BA000968) describes the software-supported con-

figuration and parameterization of the samosPRO safety control with COMPACT modules.

In addition, the software manual contains a description of the important diagnostic func-

tions for operation and detailed information for identifying and eliminating errors. Use the

software manual mainly when configuring, commissioning, and operating samosPRO sa-

fety controls.

• Each samosPRO module contains the installation instructions/brief instructions. These in-

structions provide information on the fundamental technical specifications of the modules

and contain simple installation instructions. Use the installation instructions/brief instruc-

tions when installing the samosPRO safety control.

This Manual is a translation of the original documentation within the meaning of the Machinery

Directive.

Target group

888318219

This manual is targeted toward

designers, developers,

and

operators

of systems that are to

be safeguarded by a modular samosPRO safety control. They are also targeted toward persons

integrating a samosPRO safety control into a machine, commissioning it for the first time, or

maintaining such a system.

1.1

1.2

About this document

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Information depth

888319755

This manual contains information on the modular samosPRO safety control with respect to the

following topics:

• Installation

• Electrical installation

• Hardware commissioning

• Maintenance

• Error diagnostics and error elimination

• Item numbers

• Conformity and approval

Furthermore, specialized technical knowledge that is not provided in this document is required

when designing and using Wieland safety equipment.

Essentially, the government and legal regulations must be adhered to when operating the mo-

dular samosPRO safety control.

NOTICE

You can also use the website on the Internet and the CD

• http://www.wieland-electric.com

• samosPRO-COMPACT CD

Further information:

Order data [ch. 13, p. 88]

There you will find the following:

• samosPLAN5+ software

• "samosPLAN5+ Software" manual (BA000968)

• This manual (BA000966) is available for display and printing in various languages

Scope of application

888321291

This manual is valid for all samosPRO safety control modules that are operated in connection

with COMPACT modules and samosPLAN5+.

Abbreviations used

888322827

Contactless

safety de-

vice

Contactless Safety Device

EDM

External Device Monitoring

PFHD

Probability of Dangerous Failure per Hour

OSSD

Output Signal Switching Device

SIL

Safety Integrity Level

PLC

Programmable Logic Controller

1.3

1.4

1.5

About this document

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Symbols/icons and writing style/spelling standard used

840010507

NOTICE

These are notes that provide you with information regarding particularities of a device or a

software function.

ATTENTION

Warning!

A warning lets you know about specific or potential hazards. It is intended to protect you

from accidents and help prevent damage to devices and systems.

•

Please read and follow the warnings carefully!

Failure to do so may negatively impact the safety functions and cause a hazardous state

to occur.

Menus and commands

The names of software menus, submenus, options, and commands, selection fields, and

windows are written in

bold font

. Example: Click on

Edit

in the

File

menu.

1.6

Safety

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Safety

888325899

This section is intended to support your safety and the safety of the system users.

 Please read this section carefully before you work with the modular samosPRO safety con-

trol or with a machine protected by a samosPRO.

Qualified persons

888327435

The modular samosPRO safety control may only be installed, commissioned, and maintained

by qualified persons.

Qualified persons are those who

• have suitable technical training

and

• have been trained by the machine operator in the operation and applicable safety guide-

lines

and

• have access to the samosPRO operating instructions and have read said instructions and

have duly noted these

and

• have access to the operating instructions for the safety devices connected to the safety

control (e.g. safety light curtain) and have read them and duly noted them.

Areas of application of the device

888328971

The modular samosPRO safety control is an adjustable control for safety applications. It is

usable

• as per EN 61508 up to SIL 3

• as per EN 61131-6 up to SIL 3

• as per EN 62061 up to SIL CL 3

• as per EN ISO 13849-1:2006 to performance level e / category 4

• as per EN 81-1

• as per EN 50156-1

– The safety function must be tested at least once annually

– A consistent redundant structure must be implemented

– If relay expansion modules are used, the correct switching of the relays must be moni-

tored using feedback contacts (EDM)

– The requirements of EN 50156-1, Section 10.5.6, must be considered

The level of safety actually achieved depends on the external wiring, the implementation of the

wiring, the parameterization, the selection of the command encoder, and their arrangement on

the machine.

Opto-electronic and tactile safety sensors (e.g. light curtains, laser scanners, safety switches,

sensors, emergency stop switches) are connected and logically linked at the modular safety

control. The corresponding actuators on the machine or systems can be securely switched off

via the switch outputs of the safety control.

2.1

2.2

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