Woodmizer LT70 Series Manuale utente

Wood-Mizer®

Wireless Option rev. B1.00

Operator’s Manual

Safety is our #1 concern! Read and understand all

safety information and instructions before operating,

setting up or maintaining this machine.

Form #120

Table of Contents Section-Page

2 ROdoc021820 Table of Contents

SECTION 1 OPERATION 1-1

1.1 Safety......................................................................................................................... 1-1

1.2 Wireless control panel ............................................................................................... 1-2

1.3 Operation ...................................................................................................................1-4

SECTION 2 DIAGNOSTICS AND MAINTENANCE 2-1

2.1 Diagnostics - Receiver............................................................................................... 2-2

2.2 Maintenance .............................................................................................................. 2-3

Daily Maintenance Procedures

Three-Month Maintenance Procedures

SECTION 3 SPECIFICATIONS 3-1

SECTION 4 PARTS LIST 4-1

4.1 How To Use The Parts List ....................................................................................... 4-1

4.2 Sample Assembly ...................................................................................................... 4-1

4.3 Wireless Control Kit, DC Sawmills .......................................................................... 4-2

4.4 Wireless Control Kit, AC Sawmills .......................................................................... 4-2

4.5 Wireless Receiver Housing, DC Sawmills................................................................ 4-3

4.6 Wireless Receiver Housing, AC Sawmills................................................................ 4-4

Operation

Safety

Operation doc021820 1-1

SECTION 1 OPERATION

1.1 Safety

CAUTION! This manual is provided as a supplement to the equipment

manufacturer’s manual. Refer to the manufacturer’s manual before

attempting to operate this equipment.

WARNING! Failure to follow the safety precautions may result in radio

equipment failure or serious personal injury.

CAUTION! Wood-Mizer will not bear responsibility for any unapproved

changes or modifications made to the equipment.

Installation

CAUTION! If maintenance is required, the radio must be disconnected

from power. USE PROPER WIRING. Loose or frayed wires can cause

system failure, intermittent operation, machine damage, etc.

CAUTION! DO NOT INSTALL IN HOT AREAS. This apparatus can be

damaged by heat at a temperature of above 70oC.

Personal Safety

CAUTION! MAKE SURE THE EQUIPMENT AND SURROUNDING

AREA IS CLEAR BEFORE OPERATING. Do not activate the remote

system unless it is safe to do so.

CAUTION! TURN OFF THE RECEIVER POWER BEFORE

WORKING ON THE SAWMILL. Always disconnect the remote system

before doing any maintenance to prevent accidental operation of the

machine.

CAUTION! IN CASE OF EMERGENCY, immediately press the red

emergency stop switch.

Care

CAUTION! KEEP DRY. Do not clean the transmitter/receiver under

high pressure. If water or other liquids get inside the transmitter

or receiver compartment, immediately dry the unit. Remove the case

and let the unit air dry.

CAUTION! CLEAN THE UNIT AFTER OPERATION. Remove any

mud, dirt, concrete, etc. from the unit to prevent clogging of buttons,

switches, etc. by using a damp cloth.

Operation

Wireless control panel

1-2 doc021820 Operation

Maintenance / Welding

CAUTION! DISCONNECT THE RADIO RECEIVER BEFORE

WELDING on the machine the receiver is connected to. Failure to

disconnect will result in destruction of the radio receiver.

1.2 Wireless control panel

The LT70 sawmills can be equipped with the saw head remote control system (with a wireless

control panel). This system allows you to fully control the saw head, i.e. engage and disengage the

blade, the power feed and up/down operation, the blade guide arm and the debarker as well as to

adjust the feed rate.

Patrz rysunek 1-1. Wireless control panel functions LT70DC

Saw Head

Forward/Reverse

Blade Guide In/Out

Saw Head Up/Down

Debarker On/Off Blade Drive On/Off

Emergency Stop

Feed Rate Dial

Debarker In/Out

Panel Working

Status Indicator

(Green)

Diagnostic socket

Starting Key

(Air-Key)

Transmitter

Activation Button

Operation

Wireless control panel

Operation doc021820 1-3

Patrz rysunek 1-2. Wireless control panel functions LT70AC

Saw Head

Forward/Reverse

Blade Guide In/Out

Saw Head Up/Down

Debarker On/Off

Emergency Stop

Feed Rate Dial

Debarker In/Out

Panel Working

Status Indicator

(Green)

Diagnostic socket

Starting Key

(Air-Key)

Transmitter

Activation Button

Blade Drive Motor

START/STOP

Operation

1-4 doc021820 Operation

1.3 Operation

Set up the sawmill as instructed in your sawmill operator’s manual.

Install the charged battery.

Transmitter electronic system constantly controls battery voltage. When it falls below the appropriate

value, the LED indicator light will turn red or an acoustic signal will be heard after which the system

will automatically turn off. In this case, perform the following steps:

Set the saw head in safe position.

Turn the key to the “0” position. The transmitter will be turned off. Remove the key.

NOTE: When the battery is fully charged, the panel should work for

approximately 20 hours at 20oC.

Charging the battery.

To remove the battery, move it forward and lift.

Place the battery in the charger provided by the manufacturer. Use original charger only.

Be sure the charger is connected to the appropriate power supply (220-230V socket or car plug

etc.)

The battery requires about 3-6 hours to be fully charged. Control light CHARGE is on during

charging. When battery is fully charged control light READY illuminates. To charge the battery

fast, push the FAST CHARGE button.

CAUTION! Charger automatically stops charging when the battery is

fully charged. One of the batteries should always be in the charger, as

a spare fully charged battery.

CAUTION! If batteries are not in use for a long time, they should be

charged every 6 months.

Operation

Operation doc021820 1-5

To turn on the wireless control panel on any DC (with diesel engine) sawmill:

Make sure that all switches and joysticks are in the neutral or OFF position. The feed

rate dial should be set to the minimum value.

Check that the switch located on the electric box is in the ON position;

NOTE: When the green switch on the electric box is in the OFF

position, the wireless control system is completely turned off and all

sawmill functions can be activated from the standard control box on

the saw head.

Make sure the emergency stop buttons are released and the feed rate dial is set to minimum

value.;

Insert the starting key (Air-KEY) into the corresponding socket located on the right side of the

control panel. Turn the key right to the ”I” position.

Wait about 3-4 seconds and then push the transmitter activation button.

IMPORTANT! If the emergency stop was pushed at the moment when

the transmitter was activated, or the feed dial was not set to minimum

value, it is necessary to release the emergency stop or set the feed

dial to the minimum value and press the transmitter activation button.

After 3-4 seconds press the transmitter activation button again.

Start the engine using the key switch located on the sawmill control box (on the saw head);

Load and clamp the log;

Program the Accuset controller (or PLC-Setworks/SW-10) (See Accuset, PLC-Setworks or

Operation

1-6 doc021820 Operation

SW-10 Operator’s Manual);

Position the saw head at a height of the first cut;

If necessary, turn the debarker on;

Set the Blade Drive On/Off Switch in the upper position;

Push the left joystick forward and hold it in this position. The blade drive will be turned on within

3 seconds.

Set the feed rate dial to the desired value.

After making the cut, release the left joystick. The blade drive will be turned off and the main

engine will still be running idle.

After position the saw head for the next cut, push the left joystick forward and hold it in this

position. The blade drive will be turned on within 3 seconds.

NOTE: As soon as the joystick is released, the blade drive is

disengaged.

NOTE: If none of the pushbuttons, switches or joysticks is used within

5 minutes after switching on the transmitter, the transmitter will turn off

automatically.

When sawing is finished, switch the transmitter off by turning the starting key to the ”0” position.

Remove the key and always store it in a safe place.

NOTE: The starting key (Air-KEY) stores the receiver identification

data. The transmitter cannot communicate with the receiver without

this key. Do not lose the Air-KEY.

Operation

Operation doc021820 1-7

To turn on the wireless control panel on any AC (with electric blade motor) sawmill:

Make sure that all switches and joysticks are in the neutral or OFF position. The feed

rate dial should be set to the minimum value.

Check that the switch located on the electric box is in the ON position;

NOTE: When the green switch on the electric box is in the OFF

position, the wireless control system is completely turned off and all

sawmill functions can be activated from the standard control box on

the saw head.

Make sure the emergency stop buttons are released and the feed rate dial is set to minimum

value.

Insert the starting key (Air-KEY) into the corresponding socket located on the right side of the

control panel. Turn the key right to the ”I” position.

Wait about 3-4 seconds and then push the transmitter activation button.

IMPORTANT! If the emergency stop was pushed at the moment when

the transmitter was activated, or the feed dial was not set to minimum

value, it is necessary to release the emergency stop or set the feed

dial to the minimum value and press the transmitter activation button.

After 3-4 seconds press the transmitter activation button again.

Load and clamp the log;

Program the Accuset controller (or PLC-Setworks/SW-10) (See Accuset, PLC-Setworks or

SW-10 Operator’s Manual);

Operation

1-8 doc021820 Operation

Position the saw head at a height of the first cut;

If necessary, turn the debarker on;

Start the blade motor by pressing the START button on the left side of the control panel;

Push the left joystick forward and hold it in this position.

Set the feed rate dial to the desired value.

After making the cut, release the left joystick. Press the STOP button. The blade will be

stopped.

After position the saw head for the next cut, start the blade motor by pressing the START

button.

NOTE: If none of the pushbuttons, switches or joysticks is used within

5 minutes after switching on the transmitter, the transmitter will turn off

automatically.

When sawing is finished, switch the transmitter off by turning the starting key to the ”0” position.

Remove the key and always store it in a safe place.

NOTE: The starting key (Air-KEY) stores the receiver identification

data. The transmitter cannot communicate with the receiver without

this key. Do not lose the Air-KEY.

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