Xycom 3510T Guida utente
3510T/3510KP &
3512T/3512KP
Flat-Panel Industrial PCs
P/N 350003A
1999 XYCOM AUTOMATION AUTOMATION, INC. Printed in the United States of America
Xycom Automation Revision Record
Revision Description Date
A Manual Released 5/99
Trademark Information
Brand or product names are registered trademarks of their respective owners.
Windows is a registered trademark of Microsoft Corp. in the United States and other countries.
Copyright Information
This document is copyrighted by Xycom Automation Incorporated (Xycom Automation) and shall not be
reproduced or copied without expressed written authorization from Xycom Automation.
The information contained within this document is subject to change without notice. Xycom Automation
does not guarantee the accuracy of the information.
United States FCC Part 15, Subpart B, Class A EMI Compliance Statement:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
For European Users - WARNING:
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
INSTALLATION: Electromagnetic Compatibility WARNING
The connection of non-shielded equipment interface cables to this equipment will invalidate FCC EMI and European Union EMC
compliance and may result in electromagnetic interference and/or susceptibility levels which are in violation of regulations which
apply to the legal operation of this device. It is the responsibility of the system integrator and/or user to apply the following
directions which relate to installation and configuration:
1. All interface cables must include shielded cables. Braid/foil type shields are recommended. Communication cable connectors
must be metal, ideally zinc die-cast backshell types, and provide 360 degree protection about the interface wires. The cable
shield braid must be terminated directly to the metal connector shell, ground drain wires alone are not adequate.
2. Protective measures for power and interface cables as described within this manual must be applied. Do not leave cables
connected to unused interfaces or disconnected at one end. Changes or modifications to this device not expressly approved by the
manufacturer could void the user’s authority to operate the equipment.
3. EMC compliance is, in part, a function of PCB design. Third party add-on AT/XT peripheral PCB assemblies installed within
this apparatus may void EMC compliance. FCC/CE compliant PCB assemblies should always be used where possible.
XYCOM AUTOMATION can accept no responsibility for the EMC performance of this apparatus after system integrator/user
installation of PCB assemblies not manufactured and/or expressly tested and approved for compliance by XYCOM
AUTOMATION. It is the responsibility of the system integrator/user to ensure that installation and operation of such devices
does not void EMC compliance.
Xycom Automation
750 North Maple Road
Saline, MI 48176–1292
734-429-4971 (phone)
734-429-1010 (fax)
i
Table of Contents
Chapter 1 - Introduction ..........................................................................................................................1-1
Product Overview .................................................................................................................................................. 1-1
Standard Features................................................................................................................................................ 1-1
Optional Features................................................................................................................................................ 1-3
Unpacking the System ........................................................................................................................................... 1-3
Quick Start-up........................................................................................................................................................ 1-4
Chapter 2 - Testing ...............................................................................................................................................2-1
Preparing for the Tests ....................................................................................................................................... 2-1
Running the Tests ............................................................................................................................................... 2-3
Chapter 3 – Installation............................................................................................................................3-1
3510T/12T Front Panel.......................................................................................................................................... 3-1
3510KP/3512KP Front Panel.............................................................................................................................. 3-2
I/O Panel ............................................................................................................................................................. 3-4
Back Panel .......................................................................................................................................................... 3-5
Power Panel ........................................................................................................................................................ 3-6
Preparing the System ............................................................................................................................................. 3-8
Installing Internal Hardware Options..................................................................................................................... 3-8
DRAM and Additional DRAM Single In-line Memory Modules (SIMMs) ....................................................... 3-8
PC/AT and PCI Boards....................................................................................................................................... 3-9
Installing External Hardware Options.................................................................................................................... 3-9
External Floppy................................................................................................................................................... 3-9
Front Connector Access.................................................................................................................................... 3-12
Custom Logo..................................................................................................................................................... 3-12
Customized Keypad Inserts (3510KP/3512KP only)........................................................................................ 3-13
Installing Operating Systems ............................................................................................................................... 3-15
Installing Drivers ................................................................................................................................................. 3-15
Video Drivers.................................................................................................................................................... 3-16
Touchscreen Drivers ......................................................................................................................................... 3-16
Miscellaneous Drivers....................................................................................................................................... 3-18
Using a Touchscreen............................................................................................................................................ 3-19
Using a Pointing Device with a Touchscreen.................................................................................................... 3-20
Calibrating the Touchscreen ............................................................................................................................. 3-20
Installing the System into a Panel ........................................................................................................................ 3-20
Mounting Considerations.................................................................................................................................. 3-21
System Power.................................................................................................................................................... 3-22
Excessive Heat.................................................................................................................................................. 3-22
Electrical Noise................................................................................................................................................. 3-22
Line Voltage Variation...................................................................................................................................... 3-23
Mounting the Unit............................................................................................................................................. 3-26
System Cutout Dimensions ............................................................................................................................... 3-27
Power Supply....................................................................................................................................................... 3-28
3510T/3510KP/3512T/3512KP System Manual
ii
Hazardous Locations Installations ....................................................................................................................... 3-28
Safety Agency Approval ...................................................................................................................................... 3-29
Definitions ........................................................................................................................................................ 3-32
Enclosures......................................................................................................................................................... 3-33
Power Switch .................................................................................................................................................... 3-33
Cable Connections ............................................................................................................................................ 3-33
Operation and Maintenance .............................................................................................................................. 3-34
Chapter 4 – Keypad Utility Program (3510KP/3512KP) ........................................................................4-1
Loading the PKIM Utility...................................................................................................................................... 4-1
Using the Keypad Utility ....................................................................................................................................... 4-1
Utility Batch Mode ............................................................................................................................................. 4-2
Main Menu............................................................................................................................................................. 4-2
Exit...................................................................................................................................................................... 4-3
Files Menu .......................................................................................................................................................... 4-3
Macros Keypad Type Menu................................................................................................................................ 4-3
Macros Edit Menu .............................................................................................................................................. 4-4
Upload Menu ...................................................................................................................................................... 4-6
Download Menu.................................................................................................................................................. 4-7
Utilities Menu ..................................................................................................................................................... 4-7
Codes ................................................................................................................................................................... 4-77
Chapter 5 – Maintenance .........................................................................................................................5-1
Preventive Maintenancs ......................................................................................................................................... 5-1
Fuse Replacement ............................................................................................................................................... 5-1
Fan Filter Replacement ....................................................................................................................................... 5-2
Chemical Compatibility ...................................................................................................................................... 5-2
Compatible Lubricants........................................................................................................................................ 5-3
Compatible Cleaning Agents .............................................................................................................................. 5-4
Non-compatible Cleaning Agents ....................................................................................................................... 5-4
Spare Parts List ................................................................................................................................................... 5-4
Product Repair Program/Returning a Unit to Xycom Automation...................................................................... 5-5
Appendix A – Technical Specifications................................................................................................. A-1
Appendix B – Block Diagram.................................................................................................................. B-1
Appendix C – Pinouts.............................................................................................................................. C-1
Appendix D - Replacing Flat Panel Display Bulbs ............................................................................... D-1
1-1
Chapter 1 - Introduction
Product Overview
The 3510/3512 Flat-panel Industrial Computers combine a PC/AT™ computer with
a flat-panel display to offer a powerful, compact package for the factory floor and
other harsh environments. The PC features an open architecture to meet a wide
variety of applications that require both a powerful PC and a durable industrial
enclosure. The system integrates a computer card cage, mass storage, display, and
power supply in a truly industrial form factor.
The 3510/3512 systems include:
•A three-slot ISA/PCI backplane which accommodates ¾ length expansion cards
•Flat panel displays
•3510 – 10.4” – 640x480 VGA (TFT)
•3512 – 12.1” – 800x600 SVGA (TFT)
•Touchscreen versions 3510T/3512T
•Keypad version (3510KP/3512KP)
•Keypad and touchscreen units (3510KPT/3512KPT)
•Hard disk drive facilities
The front panels of the units are sealed to NEMA 4/4X/12 and IP65 (3510/3512
only), standards and are protected by an impact-resistant shield. The 3510KP and
3512KP versions are sealed to NEMA 4/4X/12.
The processor board combines all the functions of a complete IBM PC/AT
compatible computer on a single industrially hardened circuit board. Refer to the
Xycom CPU manual for more information on processor and hardware features.
The system’s modular design allows easy access to expansion boards, switches,
power supply, flat-panel display, and disk drives.
Standard Features (3510)
The 3510 units come standard with the following CPU:
•AHIP4+ board high performance 133 MHz, AMDAm5x86CPU
•72-pin EDO DRAM SIMM supports (16, 32, and 64 Mbytes)
•32-pin CMOS RAM site
3510T/3510KP/3512T/3512KP System Manual
1-2
•PCI 64 bit video controller, 1 Mbyte video RAM
•PCI local-bus IDE controller
•Two serial COM ports with one as RS-232 and one configurable as RS-
232, or RS-485
•Parallel port
•VGA port
Standard Features (3512)
The 3512 units come standard (optional on 3510) with the following CPU:
•AHIP6+ CPU
•Celeron ® or Pentium II technology
•PCI 64 bit video controller, 2 MB video RAM
•PCI local-bus IDE controller
•Two 168-pin SDRAM DIMMs that support 32, 64, 128, and 256 MB
options
•Two USB ports
•100MHz front side bus with Pentium II processors
Standard Features (Both Units)
•Flash BIOS
•5.75” mounting depth (6.5” with external floppy option)
•External floppy connector
•Flat-panel display
•10.4” TFT or 10.4” active color TFT (640x480) (3510)
•12.1” TFT or 12.1” active color TFT (800x600) (3512)
•Three AT bus ¾ length expansion slots
•Two ISA slots
•One ISA/PCI slot
•IR Port (IrDA, HPSIR, AND ASKIR compatible)
•Rear PS/2 keyboard port and mouse port (also front PS/2 keyboard port on
3510KP and 3512KP)
Chapter 1 – Introduction
1-3
•Keypads (3510KP/3512KP)
•32 relegendable function keys (64 with the F/A function)
•Numeric, PC control, and Alpha keypads
•Status LEDs
•Power
•Disk
•Com
•Input
•3.5” external floppy option, side access
•MS-DOS (if Windows 95 or Windows NT®is ordered, MS-DOS is not
included)
•3510/3512 front panel sealed to meet NEMA 4/4X/12 and IP65 specifications
when panel mounted
•3510KP/3512KP (KPTs) front panel sealed to meet NEMA 4/4X/12
specifications when panel mounted
•UL listed for use in Class I, Division 2 hazardous locations (not available on
units with fieldbus or control option boards installed)
Optional Features (All Units)
Following are optional features available for the units:
•Processor speed options
•Touchscreen-resistive technology with less than 1.5% linearity error
•9460-DRVNT, Windows NT touchscreen driver (included if Windows NT is
ordered preinstalled)
•9460-DRVOS/2 touchscreen driver
•Larger capacity IDE hard drives and solid state drives
•Preinstalled Windows 95 or Windows NT
•9000-EXF, hot installable external floppy drive
•9000-FKA, NEMA 4 front access panel for floppy port and keyboard port
•9000-RF1 19-inch Rack Mount Adapter Plate (9460, 9462)
•9000-FFK Front Floppy Kit
•9000-RFC 19-inch Floppy Door Plate
3510T/3510KP/3512T/3512KP System Manual
1-4
•2005-RMA 19 inch Rack Mount Adapter Plate (3510KP, 3512KP)
Unpacking the System
When you remove the system from its box, verify that you have the parts listed
below. Save the box and inner wrapping in the event you need to reship the unit.
•3510T/3512T or Keypad version
•Documentation kit, which includes:
•Power connector
•Diagnostic software diskette
•14 10-32 hex nuts (2 spares)
•Clip-on Ferrite for mouse cables
•Cable clamp and screw (for strain relief of power cord)
•3510/3512 manual
•CPU manual (CD-ROM)
•Utility diskettes
•Business reply card
If you ordered the system with a touchscreen installed, you will also receive a
touchscreen driver diskette and manual.
Quick Start-up
This section gives you the steps to get the systems up and running without explaining
the capabilities and options of the system.
Warning
Turn off power to the unit and disconnect the power cord before making any
adjustments to the inside or outside of the computer.
To prepare the system for use, perform the following steps.
1. Attach optional keyboard to the keyboard port.
2. Attach other optional equipment following the instructions in Chapter 3.
3. Attach the power cord from the power receptacle to a properly grounded 115/230
VAC, 50-60 Hz outlet, or 24 VDC outlet, whichever applies. (See Chapter 3,
Creating a Power Cable.)
Chapter 1 – Introduction
1-5
4. Turn on the power to the unit. The system will boot up into the operating system.
5. Install application software via the external floppy, the network, or the IR port.
2-1
Chapter 2 - Testing
On units with MS-DOS, Xycom Automation provides diagnostic tests to verify the
operation of the system hardware functions. If any of these tests fails, either you do
not have the correct default setting or there is a failure. Check the default settings
and run the tests again. If another failure occurs, contact Xycom Automation’s
Product Repair & Customization Department (see Chapter 5).
Note
Remove device drivers and memory resident programs (TSRs) that are
installed on your system before you run Xycom diagnostics. If you do
not, unexpected failures may occur.
Make sure the BIOS setup menus are configured properly (factory-set configuration).
To enter the BIOS setup menus,
•Press F2 after the POST RAM test has completed.
•Make the necessary changes by following directions on the screen.
•Press ESC.
•Press ENTER twice to save the settings and exit.
Refer to your CPU manual for more information on the Setup Menu.
Preparing for the Tests
To test your system, you need the following equipment:
•Floppy disk drive
•IBM PC/AT or PS/2-compatible
•Xycom System Test Disk 3.5 inch, DS/DD disk (bootable), Xycom part number
99290-001
•Centronics-compatible printer cable
•Parallel printer (Centronics-style interface)
•Two serial loopback test connectors (refer to Figure 2- 1 for pinouts)
•Formatted 3.5-inch, DS/HD (1.44 Mbyte) disk
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