Yakima LOCKN'LOAD Manuale utente

28-13-021-Rev1 1/15

LOCKN’LOAD TRACK MOUNTING KIT

LAND ROVER DISCOVERY 3 & 4

HEAVY DUTY ROOF RACK TRACK SYSTEM

• Please read instructions carefully before installation.

• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.

• Clean your roof thoroughly prior to ﬁtting the LOCKN’LOAD Track Heavy Duty Roof Rack System.

• Place these instructions in the vehicle’s glove box after installation is complete.

FIRST TIME INSTALLATION

KIT CONTENTS - FRONT TRACKS (see pages 2-5)

ITEM COMPONENT QTY ITEM COMPONENT QTY

1. Track Front Land Rover Disco 3&4 x2 6. M6 Button Head Capscrew x2

2. Track Nut Plate x2 7. Rivet 13.5mm x4

3. M6 Washer x6 8. End Cap Front Left & Rear Right x2

4. M6 Spring Washer x6 9. End Cap Front Right & Rear Left x2

5. M6 Hex Screw x4 10.

MAX VEHICLE ROOF LOAD RATING*:

FRONT: 35KG REAR: 75KG

TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO *Manufacturer’s Rated Maximum

• Marking Pen/Pencil

• Power or Cordless Drill

• #2 Phillips Head Screwdriver

• Vacuum Cleaner

• Mastic Silicone Sealant

• Fine Tooth Hacksaw

• Rivet Gun

• Rubber Mallet (Optional)

• Drill Stop

• Tape Measure

• Zinc Rich Cold Galvanising Coating

TOOLS REQUIRED:

• Flat Blade Screwdriver

• 10mm Open Ended Spanner

• 13mm Socket or Spanner

• 4mm Allen Key

• Torque Wrench (Optional)

• Double Sided Tape

• Centre Punch

• Hammer

• Thread Locking Compound

LEG AND BAR COMPONENTS SOLD SEPARATELY

FRONT & REAR TRACK KITS SOLD SEPARATELY

28-13-021-Rev1 2/15

KIT CONTENTS - REAR TRACKS (see pages 6-11)

ITEM COMPONENT QTY ITEM COMPONENT QTY

1. Track Rear Land Rover Disco 3&4 RHS x1 8. Rivet 22mm x2

2. Track Rear Land Rover Disco 3&4 LHS x1 9. End Cap Front Left & Rear Right x2

3. Track Nut Plate x4 10. End Cap Front Right & Rear Left x2

4. M6 Washer x14 11. Mounting Boss x2

5. M6 Spring Washer x12 12. Button Head Capscrew with Loctite x2

6. M6 Hex Screw x8 13. Drill Bit 4.9mm x1

7. M6 Button Head Capscrew x4

BEFORE BEGINNING INSTALLATION

Clean roof thoroughly and allow to

dry before beginning installation.

It is recommended to install

one Track at a time.

LEG AND BAR COMPONENTS SOLD SEPARATELY FRONT & REAR TRACK KITS SOLD SEPARATELY

28-13-021-Rev1 3/15

TRACK INSTALLATION - FRONT

1REMOVE ROOF

CHANNEL TRIM

Lift rubber roof trim up and

outwards at rear of vehicle

using ﬁngers.

Gently twist trim to unhook

plastic clips. Do not use

excessive force as the clips

could break.

Store roof trim aside for use

in Step 3.

2REMOVE PLUGS

Using a Flat Blade

Screwdriver (wrap tape

around end of Screwdriver

to prevent paint scratching

if you should slip), lever out

the front plastic plug in roof

channel to expose nutsert.

Do not remove

the nutsert.

CUT ROOF CHANNEL TRIM

Remove trim from vehicle and cut the

two outer marked lines using a Fine Tooth

Hacksaw.

100mm 100mm

MEASURE ROOF CHANNEL TRIM

Lay roof trim removed in Step 1 next to roof channel,

aligning the front of trim with windscreen edge. Using

a pencil, mark the trim in line with the center of nutsert.

Measure 100mm either side of nutsert centre line and

mark as shown.

28-13-021-Rev1 4/15

ASSEMBLE AND INSERT

SCREWS

Assemble 1 x Spring

Washer and 1 x Washer

onto each M6 Button

Head Capscrew.

Insert Screw

assemblies into

the centre hole

on Tracks as

shown.

RIVET END CAPS TO TRACK

Insert the supplied Rivets through the

two end holes on Track. Use a Rivet

Gun to secure End Caps to Track.

CONNECT END CAPS

Insert End Caps into Track ends.

REFIT ROOF TRIM

Return the two pieces of

trim cut in the previous

step back into roof

channel as shown.

Ensure trim is

hooked back onto

the roof channel via

the plastic clips.

TRACK ORIENTATION

The longest side ﬂange faces outside of

vehicle as shown.

Spring Washer

Washer

28-13-021-Rev1 5/15

FRONT TRACK INSTALLATION COMPLETE

Check both Tracks are secured to the vehicle as per these installation instructions.

For assistance contact your local Yakima dealer.

PLEASE SEE NEXT PAGE FOR REAR TRACK INSTALLATION

PLEASE SEE PAGES 11-15 FOR BAR INSTALLATION

TRACK INSTALLATION

Place Track into roof

channel, ensuring

Track orientation is

correct as shown in the

previous Step. Locate

the Capscrew in centre

of Track into the nutsert

in roof channel. Tighten

Capscrew to 4Nm using

a 4mm Allen Key or a

suitable Torque Wrench.

28-13-021-Rev1 6/15

TRACK INSTALLATION - REAR

CUT ROOF CHANNEL TRIM

Away from vehicle, cut trim along marked

lines recorded in Step 1 using a Fine Tooth

Hacksaw.

Store aside one of the white plastic

clips from middle cut section of

trim for later use in Step 13.

BEFORE BEGINNING INSTALLATION

Clean roof thoroughly and allow to dry before beginning installation.

It is recommended to install one Track at a time.

1MEASURE REAR ROOF

CHANNEL TRIM

Using a Tape Measure,

measure 1530mm forward

from the edge of the rear

roof channel trim as shown.

Record measurement

lines on trim with a

pencil at 1530mm and

another at 100mm.

1530mm

100mm

Vehicle Front

100mm 1530mm

REMOVE ROOF CHANNEL TRIM

If rubber roof trim was not previously removed for the front Track installation, remove now.

Lift rubber roof trim up and outwards at rear of vehicle using ﬁngers.

Gently twist trim to unhook plastic clips. Do not use excessive force as the clips could break.

1530mm

Middle cut section

100mm

Retain

28-13-021-Rev1 7/15

PLACE TRACK

Taking note of the Track orientation

shown in the previous Step,

fasten the Track to nutsert in

roof channel via the front track

hole using 1 x M6 Button Head

Capscrew. Finger tighten screw.

TRACK ORIENTATION

The longest side ﬂange faces outside of

vehicle as shown.

REMOVE PLUGS

Using a Flat Blade Screwdriver (wrap tape around end of Screwdriver to prevent paint scratching

if you should slip), lever out the 3 plastic plugs in each side of roof channel to expose nutserts.

Do not remove the nutserts.

CENTRE PUNCH REAR

RIVET POSITION

With the Track in place,

use a Centre Punch

to gently mark the

rear rivet position.

Remove Track.

Vehicle Front

28-13-021-Rev1 8/15

DRILL ROOF

Using supplied 4.9mm Drill Bit and a Drill Stop, carefully

drill through the roof channel at the marked location.

Only drill enough to just break through roof skin.

Ensure a drilling angle perpendicular to the roof surface

is maintained throughout.

9REMOVE SWARF

Avoid scratching and

pushing swarf into

the newly drilled hole

by removing swarf

from roof channel with

a Vacuum Cleaner.

Vacuum swarf

Stage 1

Apply liberally in

and around hole.

Allow to dry.

Stage 2

Apply liberally in

and around hole.

REVEAL REAR RIVET

FIXING POINT

The rear rivet ﬁxing

point is covered with

sealant. Use a sharp

tool to scrape away

enough seal so that

Mounting Boss can

seat correctly.

POSITION

MOUNTING BOSS

While Mastic Silicone

Sealant is still wet,

position Mounting

Boss on top of

seal over drilled

hole as shown.

APPLY PROTECTIVE

SEALANTS

Stage 1

Liberally apply a Zinc

Rich Cold Galvanising

Solution to the inside

surface and surrounds

of the drilled hole. Allow

solution to become

touch dry before

proceeding with Stage 2

(approx. 10 min

depending on product

used).

Stage 2

Liberally apply a Mastic

Silicone Sealant to

the inside surface and

surrounds of hole.

28-13-021-Rev1 9/15

CONNECT END CAPS

Insert End Caps into both

Track ends.

ALIGN AND SECURE TRACK

IN ROOF CHANNEL

Align Track in roof channel by

inserting the two remaining M6

Washer and Button Head Capscrew

assemblies into the middle hole and

then the rear hole as shown.

Tighten all three Capscrews to 4Nm

using a 4mm Allen Key or a suitable

Torque Wrench.

Apply Double

Sided Tape to the

underside of small

rear trim piece cut

in Step 3, and to the

ﬁn of roof channel

as pictured.

Attach one of the

white plastic roof

trim clips removed

in Step 3 to the

Doubled Sided

Tape on underside

of trim as shown.

13 REFIT ROOF TRIM

Return the two pieces of trim cut in

Step 3 back into roof channel as shown.

Ensure trim is hooked back onto the

roof channel via the plastic clips.

ATTACH PLASTIC CLIP

TO REAR SMALL TRIM

SECURE FRONT END CAP

Taking note of the Track orientation shown in

Step 5, fasten the Track to the front nutsert in

roof channel through the front facing End Cap

hole using 1 x M6 Washer and 1 x M6 Button

Head Capscrew. Finger tighten screw.

28-13-021-Rev1 10/15

RIVET REAR OF TRACK AND END CAP

Align rear of Track by inserting a Rivet through End Cap and Track into the previously drilled hole.

Secure using a Rivet Gun.

TRACK INSTALLATION COMPLETE

Check both Tracks are secured to the vehicle as per these installation instructions.

For assistance contact your local Yakima dealer.

PLEASE SEE NEXT PAGES FOR BAR INSTALLATION

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