Yamaha Crux S Manuale utente

Life

ance Cost

tSmoke

and Tear

IN INDIA

01)233-09-05-E/H

24 MONTHS / 30,000 KMS

(8 FREE SERVICES)

OWNER'S MANUAL

5KA-F8199-E1

TAKE NECESSARY PRECAUTIONS DURING RUNNING-IN PERIOD.

CRUX

OWNER'S MANUAL

YAMAHA MOTOR INDIA SALES PVT. LIMITED

unauthorised use without the written

permission of

YAMAHA MOTOR LIMITED

is expressly prohibited.

INDIA SALES PVT.

WARNING

PLEASE READ THIS MANUAL CAREFULLYAND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.

INTRODUCTION

Congratulations on your purchase of the CRUX This motorcycle has been produced using the

latest technology in our modern plant, to provide you a happy, enjoyable and safe riding for

many thousand kilometers and years. It represents the high degree of craftsmanship and

reliability that have made YMIS a leader in these fields.

This Owner’s Manual will give you an understanding of the operation, inspection and basic

maintenance of this Motorcycle as recommended in this Owner’s manual. Always demand

only YMIS Genuine Spare Parts and Yamalube oil. If you have any queries regarding the

operation or maintenance of your Motorcycle, please consult your YMIS DEALER who will be

too happy to help you.

This Owner’s Manual also includes the GREEN BOOK containing Guidelines, DO’s and

DON’Ts to be followed by the Owner/User of the Motorcycle for keeping Environment Clean

and Green. You are requested to please read the GREEN BOOK carefully.

We provide,

YAMAHA MOTOR INDIA SALES PVT. LTD.

19/6, Mathura Road,

Faridabad-121006 (India)

PG1_55.pmd 9/24/2005, 7:52 AM1

,d ifjp;,d ifjp;

,d ifjp;

^ØDl^ dks [kjhnus ij vkidks c/kkbZ;k¡A vkidks dbZ gt+kj fdyksehVj vkSj dbZ o"kksZa rd ,d izlUu]

vkjke&nk;d rFkk lqjf{kr lokjh iznku djus ds fy,] bl eksVjlkbfdy dk mRiknu gekjs vk/kqfud IykaV esa

uohure izkS|kSfxdh ds vuqlkj fd;k x;k gSA ;g izfrfuf/kRo djrh gS] mPp Js.kh dh nLrdkjh rFkk fo'oluh;rk

dk ftlus okbZñ ,eñ vkbZñ ,lñ dks bu {ks=kksa esa vxz.kh cuk fn;k gSA

;g vkulZ eSuqvy vkidks eksVjlkbZfdy ds dk;Z fujh{k.k rFkk vk/kkjh; j[kj[kko ¼esaVhusal½ ls voxr djk,xkA

yacs nks"kjfgr ijQkjesal ¼iz;ksx½ dks ns[krs gq, Ñi;k vkulZ eSuqvy ds vuqlkj gh viuh eksVjlkbZfdy dh

lqjf{kr /;ku j[ksa vkSj lgh j[kj[kko ¼esaVhusal½ lqfuf'pr djsaA

ges'kk dsoy okbZñ ,eñ vkbZñ ,lñ ds Li;sj ikV~Zl rFkk ;kekY;wc rsy dh gh ekax djsaA ;fn vki eksVjlkbZfdy

ds vkWijs'ku ¼dk;Z½ vFkok j[kj[kko ls lacaf/kr dksbZ tkudkjh pkgrs gSa rks okbZ±ñ ,eñ vkbZñ ,lñ Mhyj ls ijke'kZ

ysa] og [kq'kh&[kq'kh vkidh lgk;rk djsxkA

^vkulZ eSuqvy* ds lkFk ekxZ&n'kkZus ds fy, xzhu cqd ¼iqfLrdk½ Hkh nh xbZ gSA okrkoj.k dks LoPN rFkk gjk&Hkjk

cukus ds fy, ^djuk* ;k ^u djuk* dk vuqlj.k eksVjlkbZfdy ds ekfyd vFkok mls iz;ksx djus okys dks djuk

pkfg,A vkils izkFkZuk gS fd Ñi;k ^gjh iqfLrdk* dks /;ku ls i<saA

ge gSa &

;kekgk eksVj bf.M;k lsYl izkbZosV fyfeVsM

19/6,eFkqjk jksM

Qjhnkckn & 121006 ¼Hkkjr½

PG1_55.pmd 9/24/2005, 7:52 AM2

IMPORTANT MANUAL INFORMATION

eSuqvy dh egÙoiw.kZ tkudkjh

Particularly important information is distinguished in this manual by the following notations:

bl eSuqvy esa fuEufyf[kr ladsrks }kjk vko';d funsZ'kksa dks vyx&vyx fd;k x;k gS%

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS

INVOLVED!

lqj{kk ls lacaf/kr fpUg dk vFkZ gS lko/kku ! pkSdUus gks tk,a ! ;g vkidh lqj{kk ls lacaf/kr gSA

A NOTE provides key information to make procedures easier or clearer.

NOTE :

izfØ;k dks vklku vFkok Li"V cukus ds fy, ß,d uksVÞ lw{e lwpuk;sa iznku djrk gSA

A CAUTION indicates special precautions that must be taken to avoid damage to the

Motorcycle.

CAUTION : ;g fo'ks"k lko/kkfu;ka n'kkZrh gSa] eksVjlkbZfdy dks uqdlku ls cpkus ds fy, budk /;ku djuk pkfg,A

psrkouh funsZ'kksa dh ikyuk u djus ij eksVjlkkbfdy pkyd] vklikl [kM+s yksxksa vFkok fujh{k.k vFkok

ejEer djus okys O;fDr;ksa dks xgjh pksV yx ldrh gSA

Failure to follow WARNING instructions could result in severe injury to the Motorcycle

operator, a bystander or a person inspecting or repairing the Motorcycle.

WARNING

PG1_55.pmd 9/24/2005, 7:52 AM3

IMPORTANT MANUAL INFORMATION

eSuqvy dh egÙoiw.kZ tkudkjh

NOTE:

• This manual should be considered a permanent part of this Motorcycle and should remain with it even

of the Motorcycle is subsequently sold.

•YMIS continually seeks advancements in product design and quality. Therefore, while this manual

contains the most current product information available at the time of printing, there may be minor

discrepancies between your Motorcycle and this manual. If there is any question concerning this

manual, Please consult your YMIS dealer.

uksV %

•bl ^eSuqvy* dks eksVjlkbZfdy dk LFkkbZ fgLlk le>uk pkfg, vkSj blds ckn ;fn eksVjlkbfdy csp Hkh nh tk, rks Hkh

;g eksVjlkbZfdy ds lkFk jguh pkfg,A

•okbZñ ,eñ vkbZñ ,lñ ^izkWMDV fMt+kbu* djus vkSj xq.koÙkk esa fujarj vkxs c<+us ds fy, izfrc) gSA vr% ;g eSuqvy NikbZ

¼¯iz¯Vx½ ds le; rd miyC/k mRikn dh uohure lwpuk crkrk gSA blls vkidh eksVjlkbfdy vkSj eSuqvy ds chp esa

ekewyh varj ¼Hksn½ gks ldrs gSaA ;fn eSuqvy ls lacaf/kr dksbZ iz'u gS rks Ñi;k vius okbZñ ,eñ vkbZñ ,lñ Mhyj ls

laidZ djsaA

PG1_55.pmd 9/24/2005, 7:52 AM4

Clutch lever............................................. 3-3

Shift pedal............................................. 3-4

Front brake lever..................................... 3-4

Rear brake pedal.................................... 3-4

Fuel tank cap......................................... 3-5

Fuel...................................................... 3-5

Fuel cock.............................................. 3-6

Starter Lever .......................................... 3-7

KIck Starter............................................ 3-7

Seat...................................................... 3-8

Storage compartment............................ 3-9

Rear Shocker 3-9

Handle Seat (Luggage Carrier).................3-10

fo"k; & lwph

TABLE OF CONTENTS

Dyp yhoj

f'k¶V iSMy

vxys czsd dk yhoj

fiNys czsd dk yhoj

b±/ku VSad dk <Ddu

b±/ku

b±/ku dh VksaVh ¼dkWd½

LVkVZj yhoj

fdd LVkVZj

lhV

laxzg ¼LVksjst daikVZesaV½

fj;j 'kkWdj

gSaMy lhV ¼yXxst dSfj;j½

lM+d lqj{kk ds ladsr

fooj.k

ck¡bZa vkÑfr

nk¡bZa vkÑfr

eq[; cVu ¼esu fLop½ de LVs;¯jx ykWd

bafMdsVj ykbV~l

LihMksehVj

1 ROAD SAFETY TIPS............................... 1-1

2 DESCRIPTION........................................ 2-1

Left view.................................................. 2-1

Right view................................................ 2-2

Controls/Instruments................................ 2-3

3 INSTRUMENT AND CONTROL

FUNCTIONS............................................ 3-1

Main switch cum steering lock................. 3-1

Speedometer............................................3-2

Indicator Lights........................................ 3-2

Handlebar switches.................................. 3-3

gSaMyckj fLop ¼cVu½

fu;a=k.k vkSj ;a=k

;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½

PG1_55.pmd 9/24/2005, 7:52 AM5

fo"k; & lwph

TABLE OF CONTENTS

Tool kit................................................... 6-1

Vwy fdV

Preventive maintenance schedule............. 6-3

izfrca/kd ¼fizosafVo½ j[kj[kko dk 'ksM~;wy

Panel removal and installation.................. 6-7

iSuy dks gVkuk rFkk LFkkfir djuk ¼yxkuk½

Spark plug and installation....................... 6-9

LikdZ Iyx dh tk¡p

Engine oil............................................... 6-11

b±tu vkW;y

Air filter................................................... 6-14

,vj fQYVj

Carburetor adjustment............................. 6-16

dkWjC;wjsVj dks lsV djuk ¼,sM~tLVesaV½

Idle speed adjustment.............................. 6-16

vkbZMy LihM ,sM~tLVesaV

Throttle cable free play adjustment............ 6-18

FkzkWVy dscy dh Ýh Iys ,sM~tLVesaV

Valve clearance adjustment...................... 6-18

okYo fDy;jsal dh ,sM~tLVesaV

Tyres...................................................... 6-18

Vk;j

Wheels.................................................. 6-21

ifg,

4PRE-OPERATION CHECKS.................... 4-1

vkWijs'ku ¼dk;Z½ ls iwoZ tk¡p

Pre-operation check list........................... 4-1

vkWijs'ku iwoZ tk¡p lwph

5OPERATION AND IMPORTANT RIDING

POINTS................................................. 5-1

dk;Z rFkk lokjh ls tqM+s vko';d ckrsa

Starting and warming up a

cold engine............................................. 5-1

BaMs batu dks pkyw djuk vkSj FkksM+k xeZ djuk

Starting a warm engine............................ 5-2

xeZ batu dks pkyw djuk

Shifting.................................................. 5-2

f'¯¶Vx

Tips for reducing fuel consumption............ 5-4

b±/ku dh [kir dks de djus ds rjhds

Running-in.............................................. 5-4

fujarj :i ¼j¯ux bu½

Parking.................................................. 5-5

ik²dx

6PERIODIC MAINTENANCE AND MINOR

REPAIR................................................. 6-1

lkef;d j[kj[kko rFkk ekewyh fjis;j

PG1_55.pmd 9/24/2005, 7:52 AM6

Front fork inspection ................................... 6-31

vxys QksdZ dh tk¡p

Steering inspection ..................................... 6-32

LVs;¯jx dh tk¡p

Wheel bearings .......................................... 6-33

ifg, dh cs;¯jx

Battery ....................................................... 6-33

cSV~jh

Fuse replacement....................................... 6-36

¶;wt+ dks cnyuk

Headlight bulb replacement ........................ 6-37

gSM ykbV ds cYc dk cnyuk

Turn signal and taillight bulb replacement... 6-39

eqM+us okys ¼VuZ½ flXuy rFkk ihNs dh ykbV ds cYc dks

cnyuk

Front wheel removal.................................... 6-40

vxys ifg, dks gVkuk

Front wheel installaion ................................ 6-41

vxys ifg, dks yxkuk

Rear wheel removal .................................... 6-42

fiNys ifg, dks gVkuk

Rear wheel installation ............................... 6-44

fiNys ifg, dks yxkuk

fo"k; & lwph

TABLE OF CONTENTS

Clutch lever free play adjustment..............6-22

Dyp yhoj dh Ýh Iys ,sM~tLVesaV

Front brake adjustment................... ...... 6-22

vxyh czsd dh ,sM~tLVesaV

Rear brake adjustment............................6-23

fiNyh cszd dh ,sM~tLVesaV

Brake light switch adjustment..................6-24

czsd ykbV cVu ¼fLop½ dh ,sM~tLVesaV

Checking the brake shoes.......................6-24

czsd 'kwt dh tk¡p

Drive chain slack check...........................6-25

MªkbZo pSu dh <hysiu dh tk¡p

Drive chain slack adjustment.................. 6-26

MªkbZo pSu dh <hysiu dh ,sM~tLVesaV

Drive chain lubrication............................. 6-28

MªkbZo pSu dh Y;wczhds'ku

Cable inspection and lubrication.............. 6-29

dscy dh tk¡p rFkk Y;wczhds'ku

Throttle cable and grip lubrication........... 6-29

FkzkWVy dscy vkSj fxzi&Y;wczhds'ku

Brake and shift pedal lubrication............. 6-30

czsd rFkk f'k¶V iSMy dk Y;wczhds'ku

Brake and clutch lever lubrication........... 6-30

czsd rFkk Dyp&yhoj dk Y;wczhds'ku

Center stand lubrication ............................ 6-30

lsaVj LVsaM dk Y;wczhds'ku

PG1_55.pmd 9/24/2005, 7:52 AM7

TABLE OF CONTENTS

fo"k; & lwph

Troubleshooting .............................................6-45

leL;k lek/kku ¼Vªcy'kw¯Vx½

Troubleshooting chart............................... ..6-46

rhoz leL;k lek/kku dk pkVZ

7CLEANING AND STORAGE ..........................7-1

lQkbZ rFkk HkaMkj.k

A. Cleaning ....................................................7-1

¼,½ lQkbZ

B. Storage .....................................................7-3

¼ch½ HkaMkj.k ¼LVksjst+½

8SPECIFICATIONS .........................................8-1

fooj.k99.........................................................

9CUSTOMER INFORMATION .........................9-1

xzkgd lwpuk

Key identification number ..............................9-1

pkWch dk igpku uañ

Frame serial number .....................................9-1

Ýse dk lhfj;y uacj

Engine serial number .....................................9-1

batu dk lhfj;y uacj

Facts related with Exhaust emission control .9-2

çokg&fu;a=k.k ls lacf/kr rF;

Safety norms .................................................9-3

lqj{kk&flðk¡r

Warranty 9-5

okjaVh

10 DETACHMENTS

vyxko ¼fMVspesaV½

Fifteenth paid service coupon............... 10-1

iaægok¡ Hkqxrku lfoZl dwiu

Fourteenth paid service coupon............ 10-3

p©ngok¡ Hkqxrku lfoZl dwiu

Thirteenth paid service coupon.............. 10-5

rsjgok¡ Hkqxrku lfoZl dwiu

Twelveth paid service coupon............... 10-7

ckjgok¡ Hkqxrku lfoZl dwiu

Eleventh paid service coupon............... 10-9

X;kjgok¡ Hkqxrku lfoZl dwiu

Tenth bonus free service coupon.......... 10-11

nlok¡ c¨ul&Ýh lfoZl dwiu

Ninth bonus free service coupon........... 10-13

uok¡ c¨ul&Ýh lfoZl dwiu

Eighth paid service coupon................... 10-15

vkBok¡ Hkqxrku lfoZl dwiu

Seventh paid service coupon................ 10-17

lkrok¡ Hkqxrku lfoZl dwiu

Sixth free service coupon......................10-19

NBk eq¶r&lfoZl dwiu

PG1_55.pmd 9/24/2005, 7:52 AM8

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