Yamaha FZ09E Manuale utente

SERVICE MANUAL

LIT-11616-27-39

FZ09E

FZ09EC

1RC

-28197-10

FZ09E

FZ09EC

SERVICE MANUAL

Yamaha

Motor

Corporation, U.S.A.

First

edition,

August

2013

All

rights

reserved.

Any

reproduction

unauthorized

use

without

the

written

permission

Yamaha

Motor

Corporation, U.S.A.

expressly

prohibited

Printed

U.S.A.

PIN LIT-11616-27-39

EA$20071

IMPORTANT

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha deale

their qua

fied mechanics. It is not possible

ludeall the k

now

ledge

mec

c inone man·

Therefore, anyone who uses this book to perform maintenance and repairs

Yamaha vehicles

should have a basic understanding

mechanics and the techniques

repair these types of vehicles.

Repairand maintenance work attempted

anyone without this k

now

ledge is likely to render the vehi·

cle unsafe and unfit for use.

This model has been designed and manufactured to perform within certa

specificatio

regard to

performance and emissions. Proper service with the correct tools

necessary to ensure that the vehi·

clewill operate

designed.

the

is anyquestion abouta service procedure, it is imperative that you

contact a Yamaha dealer for any service information changes that app

to this model. This policy is

intended to provide the customer with the most

tisfaction

vehicle and to conform to federal

environmental quality objectives.

Yamaha Motor Company, Ltd. is continually striving

improve a

its models. Modificationsand sig·

nificantchanges

specificationsorprocedures w

ill

beforwarded to a

authorized Yamahadealersand

appear

future editions of this manual where applicable.

TIP

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

• ThisService Manualcontains information regarding periodic maintenance tot

emission controlsys·

tern. Please read this material carefully.

• Designs and specifications are subject to change without notice.

EA$20081

IMPORTANT

MANUAL

INFORMATION

Particularly important information is distinguished in this manual

the followi

notations.

AwARNING

'NOTICEI

TIP

This

the

safety

alert

symbol.

used

alert

you

potential

per

sonal

injury

hazards.

Obey

all

safety

messages

that

this

symbol

avoid

possible

injury

death.

A WARNING

indicates

hazardous

situation

which,

not

avoided,

could

result

death

serious

injury.

A NOTICE

indicates

special

precautions

that

must

taken

avoid

damage

the

vehicle

other

property.

A TlP provides key information to make procedures easi

clearer.

EA$20Clll1

HOW

TO USE THIS MANUAL

This manual is intended

a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations

all installation, removal, disassembly, assembly, repair and check procedures

are

laid

out with the individual steps

sequential order.

• The manual is dividedinto chapters and each chapter isdivided intosections. Thecurrent section title

"1"

is shown

the top of each page.

• Sub-section titles "2" appearin sma

print t

han

the section title.

• To help identifyparts and clarify proceduresteps, the

are

exploded diagrams"3"

thesta

of each

removal anddisassembly section.

• Numbers "4"

are

given

the order

the jobs in the exploded diagram. A number indicates a disas-

sembly step.

• Symbols "5" indicate parts

be lub

cated

replaced.

Refer to "SYMBOLS".

• A job instru

ion chart "6" accompa

exploded diagram, providing the order of jobs, names of

parts, notes in

bs, etc. This step explai

removal and disassembly procedu

only. For insta

ation

and assembly procedure, reverse the steps.

•Jobs"7" requiring more information (such as special tools and technical data) are described sequen·

tia

y. 1

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EA$201

SYMBOLS

The following symbols are used in this manual for easier understand

TIP

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

The fo

owing symbols are not relevant to every vehicl

SYMBOL

DEFINITION

SYMBOL

DEFINITION

Serviceable with engine mounted 1 Gearoil

Filling fluid 1 Molybdenum di

lfide oil

B Lubricant 1 Brake fluid

Special tool

Wheel bearing grease

Tightening to

Lithium-soap-based grease

Wearlimit, clearance

Molybdenum disulfi

grease

[g] Engine speed

Sil

one grease

[iJj]

Electrical data J.

A Apply locking agent (LOCTITE®).

·~-

m Engine oil Replace the part with a new one.

licone fluid

EAS20

110 TABLE OF CONTENTS

GENERAL INFORMATION

SPECIFICATIONS

PERIODIC CHECKS

AND

ADJUSTMENTS

CHASSIS

ENGINE

COOLING SYSTEM

FUEL SYSTEM

ELECTRICAL SYSTEM

TROUBLESHOOTING

GENERAL INFORMATION

IDENTIFICATION........................................................

......

............................1-1

VEHICLE IDENTIFICATION NUMBER ................

......

............................

1-1

MODE

L LABEL.............................................

......

...............

...........1-1

FEATURES....................

.................

........................................................

....1-2

OUTLINE

THE Fl SYSTEM..................................................................1-2

Fl SYSTEM...........................................................

......

...............

...........1-3

INSTRUMENT FUNCTIONS ................................

.......................

...........1-4

YCC-T (Yamaha

ip Con

olled Throttle) ...................

......

............1-9

IMPORTANT

INFORMAT

ION.........................................................................1-11

PREPARATION FOR REMOVAL AND DISASSEMBLY.......

......

.........1-11

REPLACEMENT PARTS...............................................................

.........1-11

ASKE

TS,

L SEALSAND 0-RINGS .......................

.......

......

.........1·11

LOCK WASHERS/PLATES AND COTTER PINS ........

.....

........

1-11

BEARINGS AND

ALS ... ... ....... ............ ... ... ..

.......

... ..

... ... .1

-11

CIRCLIPS ....................................

...............

......

...............

.........1-12

RUBBER PARTS.................

......

...............

......

...............

.........1-12

BASIC

SERVICE INFORMATION

........

.....

......

.....

......

.........

......

.......

1-13

QUICK FASTENERS

.......................

.....

......

........

.....

............

....

1-13

ELECTRICAL SYSTEM.......

.....

...............

.....

......

........

.....

.......

1-13

SPEC

IAL

TOOLS

..........

......

...............

......

...............

.........1-18

EA$201

IDENTIFICATION

EA$201

.CO

VEHI

CLE

IDENTIFICATION NUMBER

The

vehicle identification number "1"

stamped

into t

ght

side

the steering head pipe.

EA$201

MODEL LA

BEL

The

model l

abe

l "1" is affixed to the frame. This

information will be needed

order spare parts.

IDENTIFICATION

1-1

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