Yamaha FZ6RC Manuale utente

SERVICE MANUAL

FZ6RY(C)

2009

36P-28197-10LIT-11616-22-77

EAS20050

FZ6RY(C)

SERVICE MANUAL

First edition, December 2008

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Corporation, U.S.A.

is expressly prohibited.

Printed in U.S.A.

P/N LIT-11616-22-77

EAS20071

IMPORTANT

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers

and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man-

ual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles

should have a basic understanding of mechanics and the techniques to repair these types of vehicles.

Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehi-

cle unsafe and unfit for use.

This model has been designed and manufactured to perform within certain specifications in regard to

performance and emissions. Proper service with the correct tools is necessary to ensure that the vehi-

cle will operate as designed. If there is any question about a service procedure, it is imperative that you

contact a Yamaha dealer for any service information changes that apply to this model. This policy is

intended to provide the customer with the most satisfaction from his vehicle and to conform to federal

environmental quality objectives.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and

will appear in future editions of this manual where applicable.

TIP

●

This Service Manual contains information regarding periodic maintenance to the emission control

system. Please read this material carefully.

●

Designs and specifications are subject to change without notice.

EAS20081

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations.

This is the safety alert symbol. It is used to alert you to potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid pos-

sible injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to

the vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP

EAS20090

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid

out with the individual steps in sequential order.

●

The manual is divided into chapters and each chapter is divided into sections. The current section title

is shown at the top of each page “1”.

●

Sub-section titles appear in smaller print than the section title “2”.

●

To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each

removal and disassembly section “3”.

●

Numbers are given in the order of the jobs in the exploded diagram. A number indicates a disassem-

bly step “4”.

●

Symbols indicate parts to be lubricated or replaced “5”.

Refer to “SYMBOLS”.

●

A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc “6”.

●

Jobs requiring more information (such as special tools and technical data) are described sequentially

“7”.

EAS20100

SYMBOLS

The following symbols are used in this manual for easier understanding.

TIP

The following symbols are not relevant to every vehicle.

ENew

Serviceable with engine mounted

Filling fluid

Lubricant

Special tool

Tightening torque

Wear limit, clearance

Engine speed

Electrical data

Engine oil

Gear oil

Molybdenum disulfide oil

Brake fluid

Wheel bearing grease

Lithium-soap-based grease

Molybdenum disulfide grease

Silicone grease

Apply locking agent (LOCTITE®).

Replace the part with a new one.

SYMBOL DEFINITION SYMBOL DEFINITION

GENERAL INFORMATION

SPECIFICATIONS

PERIODIC CHECKS AND

ADJUSTMENTS

CHASSIS

ENGINE

COOLING SYSTEM

FUEL SYSTEM

ELECTRICAL SYSTEM

TROUBLESHOOTING

EAS20110

TABLE OF CONTENTS

GENERAL INFORMATION

IDENTIFICATION ...........................................................................................1-1

VEHICLE IDENTIFICATION NUMBER....................................................1-1

MODEL LABEL ........................................................................................1-1

FEATURES ....................................................................................................1-2

OUTLINE OF FI SYSTEM........................................................................1-2

FI SYSTEM ..............................................................................................1-3

INSTRUMENT FUNCTIONS....................................................................1-4

IMPORTANT INFORMATION ........................................................................1-7

PREPARATION FOR REMOVAL AND DISASSEMBLY .........................1-7

REPLACEMENT PARTS .........................................................................1-7

GASKETS, OIL SEALS AND O-RINGS ...................................................1-7

LOCK WASHERS/PLATES AND COTTER PINS....................................1-7

BEARINGS AND OIL SEALS...................................................................1-8

CIRCLIPS.................................................................................................1-8

CHECKING THE CONNECTIONS.................................................................1-9

REMOVING THE QUICK FASTENER .....................................................1-10

INSTALLING THE QUICK FASTENER....................................................1-11

SPECIAL TOOLS...........................................................................................1-12

IDENTIFICATION

1-1

EAS20130

IDENTIFICATION

EAS20140

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number “1” is stamped

into the right side of the steering head pipe.

EAS20150

MODEL LABEL

The model label “1” is affixed to the frame. This

information will be needed to order spare parts.

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