Yamaha FZS600'98 Manuale utente

EB000000

FZS600

SERVICE MANUAL

1997 by Yamaha Motor Co., Ltd.

First edition, December 1997

unauthorized use without the written

permission of Yamaha Motor Co., Ltd.

is expressly prohibited.

NOTE:

CAUTION:

EB001000 NOTICE

This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and

their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual,

so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha

scooter has a basic understanding of the mechanical ideas and the procedures of scooter repair.

Repairs attempted by anyone without this knowledge are likely to render the scooter unfit for use.

Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and

significantchangesinspecificationsorprocedureswillbeforwardedtoallauthorizedYamahadealers

and will appear in future editions of this manual where applicable.

Designs and specifications ar subject to change without notice.

IMPORTANT INFORMATION

Particularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

FailuretofollowWARNINGinstructionscouldresultinsevereinjuryordeathto

the motorcycle operator, a bystander or a person inspecting or repairing the

motorcycle.

ACAUTIONindicates special precautionsthatmust be takentoavoid damage

to the motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

2143

YP002000 HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal,disassembly, assembly, repair and inspection procedures are

laid out with the individual steps in sequential order.

1The manual is divided into chapters. An abbreviation and symbol in the upper right corner of each

page indicate the current chapter. Refer to “SYMBOLS” on the following page.

2Each chapter is divided into sections. The current section title is shown at the top of each page,

except in Chapter 3 (“Periodic Inspections and Adjustments”), where the sub-section title (-s) appear.

(In Chapter3, “Periodic Inspections and Adjustments”, the sub-section title appears at the top of each

page, instead of the section title.)

3Sub-section titles appear in smaller print than the section title.

4To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each

removal and disassembly section.

5Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a

disassembly step.

6Symbols indicate parts to be lubricated or replaced (see “SYMBOLS”).

7A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc.

8Jobs requiring more information (such as special tools and technical data) are descrided

sequentially.

24 25

19 20

22 23

EB003000

SYMBOLS

The following symbols are not relevant to every

vehicle.

Symbols 1to 9indicate the subject of each

chapter.

1General information

2Specifications

3Periodic inspection and adjustment

4Engine

5Cooling system

6Carburetor(-s)

7Chassis

8Electrical system

9Troubleshooting

Symbols 10 to 17 indicate the following.

10 Serviceable with engine mounted

11 Filling fluid

12 Lubricant

13 Special tool

14 Tightening torque

15 Wear limit, clearance

16 Engine speed

17 Electrical data

Symbols 18 to 23 in the exploded diagrams

indicate the types of lubricants and lubrication

points.

18 Apply engine oil

19 Apply gear oil

20 Apply molybdenum disulfide oil

21 Apply wheel bearing grease

22 Apply lightweight lithium-soap base grease

23 Apply molybdenum disulfide grease

Symbols 24 to 25 in the exploded diagrams

indicate the following:

24 Apply locking agent (LOCTITE)

25 Use new one

GENERAL INFORMATION

SPECIFICATIONS

PERIODIC INSPECTIONS AND

ADJUSTMENTS

ENGINE

COOLING SYSTEM

CARBURETORS

CHASSIS

ELECTRICAL SYSTEM

TROUBLESHOOTING

GEN

INFO 1

SPEC 2

CHK

ADJ 3

ENG 4

COOL 5

CARB 6

CHAS 7

ELEC 8

TRBL

SHTG 9

INDEX

GEN

INFO

GEN

INFO

CHAPTER 1

GENERAL INFORMATION

MOTORCYCLE IDENTIFICATION 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VEHICLE IDENTIFICATION NUMBER 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MODEL CODE 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IMPORTANT INFORMATION 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREPARATION FOR REMOVAL AND DISASSEMBLY 1-2. . . . . . . . . . . . . . . . . . . . . .

REPLACEMENT PARTS 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GASKETS, OIL SEALS AND O-RINGS 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOCK WASHERS/PLATES AND COTTER PINS 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . .

BEARINGS AND OIL SEALS 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CIRCLIPS 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHECKING THE CONNECTIONS 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIAL TOOLS 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali Yamaha Motociclo

Yamaha

Yamaha FJR1300ASW Manuale utente

Yamaha

Yamaha FZS600 2000 Manuale

Yamaha

Yamaha XVS650N Manuale utente

Yamaha

Yamaha Mio Amore AL115 Manuale utente

Yamaha

Yamaha Virago XV535M Manuale utente

Yamaha

Yamaha MT-15 Manuale utente

Yamaha

Yamaha XJ700N Manuale utente

Yamaha

Yamaha Diversion 900 Manuale utente

Yamaha

Yamaha 1981 XS850G Manuale utente

Yamaha

Yamaha WR250R Manuale utente

Yamaha

Yamaha 2008 XVS1300AX Manuale utente

Yamaha

Yamaha XV1700PCR Road Star Warrior Manuale utente

Yamaha

Yamaha EGO GEAR Manuale utente

Yamaha

Yamaha X MAX CZD300-A Manuale utente

Yamaha

Yamaha 1995 XV250SG Manuale utente

Yamaha

Yamaha YZF-R1M Manuale utente

Yamaha

Yamaha NIKEN 2019 Manuale utente

Yamaha

Yamaha FZ8-NA Manuale utente

Yamaha

Yamaha XN125 2000 Manuale utente

Yamaha

Yamaha Crux S Manuale utente

Yamaha

Yamaha DT230 Manuale utente

Yamaha

Yamaha YZF-R1 Manuale utente

Yamaha

Yamaha 1993 XV535E Manuale utente

Yamaha

Yamaha JT1 Series Manuale utente

Manuali Motociclo popolari di altre marche

OHVALE

OHVALE GP-0 Manuale elenco delle parti

KTM

KTM 350 XCF-W USA Manuale utente

HYOSUNG

HYOSUNG ST7 Manuale utente

Husqvarna

Husqvarna FC 250 2016 Manuale utente

Ducati

Ducati SCRAMBLER 800 Manuale di istruzioni

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Manuale utente

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Manuale utente

KTM

KTM Freeride E-XC 2021 Manuale utente

Fantic

Fantic Enduro 125 Manuale utente

Ducati

Ducati Supersport 750 desmodue Manuale utente

MV Agusta

MV Agusta 2008 F4 312RR 1078 Manuale di istruzioni

Ducati

Ducati 748 monoposto strada Manuale utente

ATK

ATK 1988 250 Manuale utente

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Manuale utente

Triumph

Triumph Thunderbird Manuale utente

Ducati

Ducati 996 Manuale utente

BMW

BMW MOTORRAD K 1200 R Sport Manuale di installazione e manutenzione

BMW Motorrad

BMW Motorrad G 650 GS 2007 Manuale di installazione e manutenzione