Yamaha MT-01 Manuale utente

2005

SERVICE MANUAL

MT-01(T)

5YU1-AE1

Manuals by Motomatrix / www.motomatrix.co.uk

Email: [email protected]

EAS20040

MT-01(T) 2005

SERVICE MANUAL

First edition, December 2004

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Manuals by Motomatrix / www.motomatrix.co.uk

Email: [email protected]

EAS20070

NOTICE

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers

and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man-

ual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles

should have a basic understanding of mechanics and the techniques to repair these types of vehicles.

Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehi-

cle unsafe and unfit for use.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and

will appear in future editions of this manual where applicable.

NOTE:

Designs and specifications are subject to change without notice.

EAS20080

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death

to the motorcycle operator, a bystander or a person checking or repairing the

motorcycle.

A CAUTION indicates special precautions that must be taken to avoid

damage to the motorcycle.

A NOTE provides key information to make procedures easier or clearer.

WARNING

CAUTION:

NOTE:

Manuals by Motomatrix / www.motomatrix.co.uk

Email: [email protected]

EAS20090

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid

out with the individual steps in sequential order.

• The manual is divided into chapters and each chapter is divided into sections. The current section title

“1” is shown at the top of each page.

• Sub-section titles “2” appear in smaller print than the section title.

• To help identify parts and clarify procedure steps, there are exploded diagrams “3” at the start of each

removal and disassembly section.

• Numbers “4” are given in the order of the jobs in the exploded diagram. A number indicates a disas-

sembly step.

• Symbols “5” indicate parts to be lubricated or replaced.

Refer to “SYMBOLS”.

• A job instruction chart “6” accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc.

• Jobs “7” requiring more information (such as special tools and technical data) are described sequen-

tially.

Manuals by Motomatrix / www.motomatrix.co.uk

Email: [email protected]

EAS20100

SYMBOLS

The following symbols are used in this manual

for easier understanding.

NOTE:

The following symbols are not relevant to every

vehicle.

BLS M

91011

12 13 14

15 16

LT New

123

456

1. Serviceable with engine mounted

2. Filling fluid

3. Lubricant

4. Special tool

5. Tightening torque

6. Wear limit, clearance

7. Engine speed

8. Electrical data

9. Engine oil

10.Gear oil

11.Molybdenum disulfide oil

12.Wheel bearing grease

13.Lithium-soap-based grease

14.Molybdenum disulfide grease

15.Apply locking agent (LOCTITE®).

16.Replace the part with a new one.

Manuals by Motomatrix / www.motomatrix.co.uk

Email: [email protected]

EAS20110 TABLE OF CONTENTS

GENERAL INFORMATION 1

SPECIFICATIONS 2

PERIODIC CHECKS AND

ADJUSTMENTS 3

CHASSIS 4

ENGINE 5

FUEL SYSTEM 6

ELECTRICAL SYSTEM 7

TROUBLESHOOTING 8

Manuals by Motomatrix / www.motomatrix.co.uk

Email: [email protected]

GEN

INFO 1

Manuals by Motomatrix / www.motomatrix.co.uk

Email: [email protected]

GENERAL INFORMATION

IDENTIFICATION ............................................................................................1-1

VEHICLE IDENTIFICATION NUMBER .....................................................1-1

MODEL LABEL..........................................................................................1-1

FEATURES......................................................................................................1-2

OUTLINE OF THE FI SYSTEM................................................................. 1-2

FI SYSTEM................................................................................................1-3

INSTRUMENT FUNCTIONS .....................................................................1-4

IMPORTANT INFORMATION .........................................................................1-7

PREPARATION FOR REMOVAL AND DISASSEMBLY........................... 1-7

REPLACEMENT PARTS...........................................................................1-7

GASKETS, OIL SEALS AND O-RINGS ....................................................1-7

LOCK WASHERS/PLATES AND COTTER PINS .....................................1-7

BEARINGS AND OIL SEALS ....................................................................1-8

CIRCLIPS ..................................................................................................1-8

CHECKING THE CONNECTIONS .................................................................. 1-9

SPECIAL TOOLS ..........................................................................................1-10

Manuals by Motomatrix / www.motomatrix.co.uk

Email: [email protected]

Manuals by Motomatrix / www.motomatrix.co.uk

Email: [email protected]

IDENTIFICATION

1-1

EAS20130

IDENTIFICATION

EAS20140

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number “1”is stamped

on the right side of the steering head pipe.

EAS20150

MODEL LABEL

The model label “1”is affixed to the lead holder

under the seat. This information will be needed

to order spare parts.

Manuals by Motomatrix / www.motomatrix.co.uk

Email: [email protected]

Altri manuali per MT-01

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali Yamaha Motociclo

Yamaha

Yamaha 2006 FJR1300A Manuale utente

Yamaha

Yamaha V-star XVS650S Manuale utente

Yamaha

Yamaha Crux S Manuale utente

Yamaha

Yamaha MT-10 2020 Manuale utente

Yamaha

Yamaha YZ Series Istruzioni operative

Yamaha

Yamaha V Star XVS1100MC Manuale utente

Yamaha

Yamaha XJR1300C Manuale utente

Yamaha

Yamaha FJR1300S(C) Manuale utente

Yamaha

Yamaha MT09 Manuale utente

Yamaha

Yamaha Fazer FZ6-SHG Manuale utente

Yamaha

Yamaha XP500 Manuale utente

Yamaha

Yamaha TDM900A Manuale utente

Yamaha

Yamaha 2002 TW125 Manuale

Yamaha

Yamaha XJR1300 Manuale utente

Yamaha

Yamaha 2010 V Star XVS650AZ Manuale utente

Yamaha

Yamaha XT500E Manuale utente

Yamaha

Yamaha TT-R90(P) Guida all'applicazione

Yamaha

Yamaha SR125 Manuale utente

Yamaha

Yamaha T135SE Manuale utente

Yamaha

Yamaha 125 AS3 Manuale utente

Yamaha

Yamaha XJR1300 2007 Manuale utente

Yamaha

Yamaha 1993 XV535E Manuale utente

Yamaha

Yamaha Scorpio Manuale utente

Yamaha

Yamaha MIO AL115S 2010 Manuale utente

Manuali Motociclo popolari di altre marche

OHVALE

OHVALE GP-0 Manuale elenco delle parti

KTM

KTM 350 XCF-W USA Manuale utente

HYOSUNG

HYOSUNG ST7 Manuale utente

Husqvarna

Husqvarna FC 250 2016 Manuale utente

Ducati

Ducati SCRAMBLER 800 Manuale di istruzioni

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Manuale utente

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Manuale utente

KTM

KTM Freeride E-XC 2021 Manuale utente

Fantic

Fantic Enduro 125 Manuale utente

Ducati

Ducati Supersport 750 desmodue Manuale utente

MV Agusta

MV Agusta 2008 F4 312RR 1078 Manuale di istruzioni

Ducati

Ducati 748 monoposto strada Manuale utente

ATK

ATK 1988 250 Manuale utente

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Manuale utente

Triumph

Triumph Thunderbird Manuale utente

Ducati

Ducati 996 Manuale utente

BMW

BMW MOTORRAD K 1200 R Sport Manuale di installazione e manutenzione

BMW Motorrad

BMW Motorrad G 650 GS 2007 Manuale di installazione e manutenzione