Yamaha TW125 Manuale di istruzioni

TW125 (5RS1) EUROPE

1A5RS–300E1

TW125

PARTS CATALOGUE

E2001 by Yamaha Motor Co., Ltd.

1st Edition, Oct. 2001

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are

orderingreplacementparts,pleaserefertothisParts Catalogueandquotebothpartnumbersand

part names correctly.

TW125(5RS1)

1. Modifications or additions which have been made after issue of the Parts

Catalogue will be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue

according to the Yamaha Parts News.

2. Abbreviations

The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in

front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly

The numeral appearing to the right of each component part indicates the

quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

1M1–83309–60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown

below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 1 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in finding parts numbers, not to be

used for assembling. When assembling, please use the applicable service

manual.

8. The asterisk (*) before a reference number indicates modification items

after the first edition.

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–refer the “model code –

production code No.” in the catalogue to the “model code – production code No.

“indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

a: Model Type Code

b: Production Code No.

c: Colouring Type

xxxx – xxx

c4TW1–010

(3) Model Label Affixing Location

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

Model

Code Production

Code No. Country

(destination) Model

Code Production

Code No. Country

(destination)

010 AUSTRIA

FINLAND

030 IRELAND

NORWAY

5RS1 050 ENGLAND

060 GREECE

070 ITALY

080 HOLLAND

090 PORTUGAL

(5) Colouring Information

Model

Code Colouring type

code Colour

code Colour Name Abbrevi-

ation

A0778 DARK VIOLET METALLIC A DVMA

5RS1 B0712 DARK GRAYISH GREEN

METALLIC 3 DNGM3

C0752 LIGHT YELLOWISH GRAY

METALLIC 9 LYNM9

CONTENTS

ENGINE

CYLINDER HEAD B2...................................

CYLINDER B3.........................................

CRANKSHAFT. PISTON B4..............................

VALVE B6.............................................

CAMSHAFT. CHAIN B7.................................

OIL PUMP B8..........................................

INTAKE B9............................................

CARBURETOR B10.....................................

EXHAUST B12..........................................

CRANKCASE B13.......................................

CRANKCASE COVER 1 B14..............................

STARTER B15..........................................

CLUTCH C2...........................................

TRANSMISSION C4....................................

SHIFT CAM. FORK C6..................................

SHIFT SHAFT C7......................................

CHASSIS

FRAME C8............................................

FENDER C10...........................................

SIDE COVER C11.......................................

REAR ARM C12.........................................

REAR SUSPENSION C13................................

STEERING C14.........................................

FRONT FORK C15......................................

FUEL TANK D3........................................

SEAT D4..............................................

FRONT WHEEL D5.....................................

FRONT BRAKE CALIPER D6............................

REAR WHEEL D7......................................

STEERING HANDLE. CABLE D9.........................

FRONT MASTER CYLINDER D10.........................

STAND. FOOTREST D11.................................

GENERATOR D13.......................................

STARTING MOTOR D14..................................

FLASHER LIGHT D15....................................

METER E2............................................

HEADLIGHT E3........................................

TAILLIGHT E4.........................................

HANDLE SWITCH. LEVER E5...........................

ELECTRICAL 1 E6.....................................

ELECTRICAL 2 E7.....................................

INDEX

NUMERICAL INDEX M1.................................

FIG. 1 CYLINDER HEAD

1 5EK–11110–01 CYLINDER HEAD ASSY 1

2 93440–10085 .CIRCLIP 2

3 90153–06029 .SCREW, HEXAGON 1

4 90430–06014 .GASKET 1

5 5H0–11133–11 .GUIDE, INTAKE VALVE 2

6 3NS–11181–00 GASKET, CYLINDER HEAD 1 1

7 99530–14016 PIN, DOWEL 3

8 90430–14131 GASKET 1

9 90105–08195 BOLT, FLANGE 4

10 90201–08609 WASHER, PLATE 4

11 91317–08045 BOLT 2

12 5EK–11185–00 COVER, CYLINDER HEAD SIDE 1 1

13 93211–05471 O–RING 1

14 95027–06020 BOLT, FLANGE 2

15 15A–11186–00 COVER, CYLINDER HEAD SIDE 2 1

16 90462–06001 CLAMP 1

17 15A–11187–00 COVER, CYLINDER HEAD SIDE 3 1

18 93210–57634 O–RING 2

19 91317–06018 BOLT 5

20 5H0–1111F–00 PLATE 1

21 97007–06012 BOLT 2

22 90215–06184 WASHER, LOCK 1

23 94701–00333 PLUG, SPARK (NGK DR8EA) 1

PART NO. DESCRIPTION REMARKS

REF.

NO.

5RS1

FIG. 2 CYLINDER

1 3NS–11310–00 CYLINDER 1

2 93210–63489 O–RING 1

3 4DD–11351–00 GASKET, CYLINDER 1

4 93210–13361 O–RING 1

5 99530–14016 PIN, DOWEL 2

6 91317–06030 BOLT 2

7 15A–11162–00 ABSORBER 2 2

8 5H0–11162–00 ABSORBER 2 2

9 15A–11161–01 ABSORBER 1 1

10 15A–15441–00 HOLDER, CLUTCH CABLE 1

PART NO. DESCRIPTION REMARKS

REF.

NO.

5RS1

FIG. 3 CRANKSHAFT. PISTON

1 5N0–11400–00 CRANKSHAFT ASSY 1

2 5N0–11412–09 .CRANK 1 1

3 5N0–11422–00 .CRANK 2 1

4 5H0–11681–00 .PIN, CRANK 1 1

5 93310–530J3 .BEARING 1

6 5N0–11651–00 .ROD, CONNECTING 1

7 93306–30611 BEARING 1

8 25A–11631–00–Y0 PISTON (STD) 1

25A–11636–00 PISTON (0.50MM O/S) 1 AP

25A–11638–00 PISTON (1.00MM O/S) 1 AP

9 4GA–11603–00 PISTON RING SET (STD) 1

4GA–11605–00 PISTON RING SET (0.50MM O/S) 1 AP

4GA–11607–00 PISTON RING SET (1.00MM O/S) 1 AP

10 5N0–11633–00 PIN, PISTON 1

11 93450–16068 CIRCLIP 2

12 90201–201E4 WASHER, PLATE 1

13 5H0–11496–00 BOSS, BUFFER 1

14 90501–21133 SPRING, COMPRESSION 6

15 93605–10090 PIN, DOWEL 3

16 5H0–11536–00 GEAR, DRIVE (38T) 1

17 90214–20023 WASHER, CLAW 1

18 90240–07083 PIN, CLEVIS 1

19 90501–07629 SPRING, COMPRESSION 1

20 93602–13177 PIN, DOWEL 1

21 5H0–11531–00 GEAR, BALANCE WEIGHT (38T) 1

22 15E–11454–00 WEIGHT 1 1

23 93306–30427 BEARING 1

PART NO. DESCRIPTION REMARKS

REF.

NO.

5RS1

FIG. 3 CRANKSHAFT. PISTON

24 93306–30427 BEARING 1

25 90282–05013 KEY, STRAIGHT 1

26 90215–14205 WASHER, LOCK 1

27 90170–14284 NUT 1

28 90280–05013 KEY, WOODRUFF 1

29 90201–10508 WASHER, PLATE 1

30 90101–10188 BOLT 1

31 36X–13324–00 GEAR, PUMP DRIVE 1

PART NO. DESCRIPTION REMARKS

REF.

NO.

5RS1

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