Yamaha TW200 Manuale utente

OWNER’S MANUAL

5FY-28199-13LIT-11626-14-43

TW200N(C)

EAU03438

EAU00002 INTRODUCTION

Congratulations on your purchase of the Yamaha TW200/TW200C. This model is the result of

Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing

machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a

leader in these fields.

This manual will give you an understanding of the operation, inspection, and basic maintenance of

this motorcycle. If you have any questions concerning the operation or maintenance of your motorcy-

cle, please consult a Yamaha dealer.

The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards

for clean air applicable at the date of manufacture. Yamaha has met these standards without reduc-

ing the performance or economy of operation of the motorcycle. To maintain these high standards, it

is important that you and your Yamaha dealer pay close attention to the recommended maintenance

schedules and operating instructions contained within this manual.

EAU00003

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS

INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to

the motorcycle operator, a bystander or a person inspecting or repairing the

motorcycle.

A CAUTION indicates special precautions that must be taken to avoid damage to

the motorcycle.

A NOTE provides key information to make procedures easier or clearer.

NOTE:

8This manual should be considered a permanent part of this motorcycle and should remain

with it even if the motorcycle is subsequently sold.

8Yamaha continually seeks advancements in product design and quality. Therefore, while this

manual contains the most current product information available at the time of printing, there

may be minor discrepancies between your motorcycle and this manual. If you have any ques-

tions concerning this manual, please consult your Yamaha dealer.

IMPORTANT MANUAL INFORMATION

EW000000

PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS”

BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.

DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADE-

QUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU

HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPEC-

TIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL

ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS

MOTORCYCLE.

TW200N(C)

OWNER’S MANUAL

1st Edition, August 2000

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Corporation, U.S.A.

is expressly prohibited.

Printed in Japan.

P/N LIT-11626-14-43

EAU03336

AFFIX DEALER

LABEL HERE

EAU00009 TABLE OF CONTENTS

SAFETY INFORMATION ....................................1-1

Safe riding........................................................1-1

Protective apparel ............................................1-3

Modifications ....................................................1-3

Loading and accessories .................................1-3

Gasoline and exhaust gas ...............................1-5

Location of important labels .............................1-7

DESCRIPTION....................................................2-1

Left view...........................................................2-1

Right view ........................................................2-2

Controls and instruments .................................2-3

INSTRUMENT AND CONTROL

FUNCTIONS .......................................................3-1

Main switch/steering lock .................................3-1

Indicator lights..................................................3-2

Speedometer unit.............................................3-2

Handlebar switches..........................................3-2

Clutch lever ......................................................3-4

Shift pedal ........................................................3-4

Brake lever.......................................................3-4

Brake pedal......................................................3-5

Fuel tank cap ...................................................3-5

Fuel ..................................................................3-6

Fuel cock..........................................................3-7

Starter (choke) knob ........................................3-8

Seat..................................................................3-8

Helmet holder...................................................3-9

Shock absorber................................................3-9

Carrier ..............................................................3-9

Luggage strap holders ...................................3-10

Sidestand .......................................................3-10

Ignition circuit cut-off system..........................3-11

PRE-OPERATION CHECKS ..............................4-1

Pre-operation check list ...................................4-1

OPERATION AND IMPORTANT

RIDING POINTS .................................................5-1

Starting and warming up a cold

engine ............................................................5-1

Starting a warm engine ....................................5-3

Shifting .............................................................5-3

Recommended shift points ..............................5-4

Engine break-in................................................5-5

Parking.............................................................5-6

PERIODIC MAINTENANCE AND

MINOR REPAIR..................................................6-1

PERIODIC MAINTENANCE ............................6-1

Owner’s tool kit ................................................6-1

Periodic maintenance chart for the

emission control system.................................6-3

General maintenance and

lubrication chart..............................................6-4

Removing and installing the

cowling and panels ........................................6-7

Checking the spark plug ..................................6-9

Canister (for California only) ..........................6-11

Engine oil and oil filter element ......................6-11

Cleaning the air filter element and

check hose...................................................6-14

Cleaning the spark arrester............................6-16

Adjusting the carburetor.................................6-17

Adjusting the throttle cable

free play .......................................................6-18

Adjusting the valve clearance ........................6-18

Tires ...............................................................6-18

Spoke wheels.................................................6-21

Accessories and replacement parts...............6-21

Adjusting the clutch lever free play ................6-22

Adjusting the brake lever free play.................6-23

Adjusting the brake pedal position

and free play ................................................6-23

Adjusting the rear brake light

switch ...........................................................6-25

Checking the front brake pads and

rear brake shoes ..........................................6-25

Checking the brake fluid level ........................6-26

Changing the brake fluid ................................6-27

Drive chain slack............................................6-28

Lubricating the drive chain .............................6-29

Checking and lubricating the

cables...........................................................6-30

Checking and lubricating the throttle grip

and cable .....................................................6-31

Checking and lubricating the

brake and shift pedals..................................6-31

Checking and lubricating the

brake and clutch levers ................................6-32

Checking and lubricating the

sidestand......................................................6-32

Lubricating the rear suspension.....................6-32

Checking the front fork...................................6-33

Checking the steering ....................................6-33

Checking the wheel bearings.........................6-34

Battery............................................................6-34

Replacing the fuse .........................................6-37

Replacing the headlight bulb..........................6-38

Replacing a turn signal light bulb ...................6-39

Replacing the tail/brake light bulb ..................6-40

Supporting the motorcycle .............................6-40

Front wheel ....................................................6-41

Rear wheel.....................................................6-42

Troubleshooting .............................................6-44

Troubleshooting chart ....................................6-45

TABLE OF CONTENTS

MOTORCYCLE CARE AND

STORAGE...........................................................7-1

Care .................................................................7-1

Storage ............................................................7-4

SPECIFICATIONS ..............................................8-1

CONSUMER INFORMATION .............................9-1

Identification numbers......................................9-1

Key identification number.................................9-1

Vehicle identification number ...........................9-1

Model label.......................................................9-2

Reporting safety defects ..................................9-3

Motorcycle noise regulation .............................9-4

Maintenance record .........................................9-5

Street and enduro motorcycle

limited warranty..............................................9-7

Yamaha extended service ...............................9-9

1-1

EAU00017

QSAFETY INFORMATION

MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE

DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPER-

TISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE-

MENTS BEFORE RIDING THIS MOTORCYCLE.

HE OR SHE SHOULD:

1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS

OF MOTORCYCLE OPERATION.

2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MAN-

UAL.

3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.

4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL

AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.

Safe riding

1. Always make pre-operation checks. Careful checks may help prevent an accident.

2. This motorcycle is designed to carry the operator and a passenger.

3. The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause

of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver

who did not see the motorcycle. Making yourself conspicuous appears to be very effective in

reducing the chance of this type of accident.

Therefore:

a. Wear a brightly colored jacket.

b. Use extra caution when approaching and passing through intersections, since intersections

are the most likely places for motorcycle accidents to occur.

c. Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.

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