Yamaha TW200 Manuale utente
OWNER’S MANUAL
5FY-28199-13LIT-11626-14-43
TW200N(C)
EAU03438
EAU00002 INTRODUCTION
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Congratulations on your purchase of the Yamaha TW200/TW200C. This model is the result of
Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing
machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a
leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of
this motorcycle. If you have any questions concerning the operation or maintenance of your motorcy-
cle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards
for clean air applicable at the date of manufacture. Yamaha has met these standards without reduc-
ing the performance or economy of operation of the motorcycle. To maintain these high standards, it
is important that you and your Yamaha dealer pay close attention to the recommended maintenance
schedules and operating instructions contained within this manual.
EAU00003
IMPORTANT MANUAL INFORMATION
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Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to
the motorcycle operator, a bystander or a person inspecting or repairing the
motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to
the motorcycle.
A NOTE provides key information to make procedures easier or clearer.
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NOTE:
NOTE:
8This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.
8Yamaha continually seeks advancements in product design and quality. Therefore, while this
manual contains the most current product information available at the time of printing, there
may be minor discrepancies between your motorcycle and this manual. If you have any ques-
tions concerning this manual, please consult your Yamaha dealer.
IMPORTANT MANUAL INFORMATION
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PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS”
BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADE-
QUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU
HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPEC-
TIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL
ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS
MOTORCYCLE.
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TW200N(C)
OWNER’S MANUAL
©2000 by Yamaha Motor Corporation, U.S.A.
1st Edition, August 2000
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-14-43
EAU03336
AFFIX DEALER
LABEL HERE
EAU00009 TABLE OF CONTENTS
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SAFETY INFORMATION ....................................1-1
Safe riding........................................................1-1
Protective apparel ............................................1-3
Modifications ....................................................1-3
Loading and accessories .................................1-3
Gasoline and exhaust gas ...............................1-5
Location of important labels .............................1-7
DESCRIPTION....................................................2-1
Left view...........................................................2-1
Right view ........................................................2-2
Controls and instruments .................................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................................3-1
Main switch/steering lock .................................3-1
Indicator lights..................................................3-2
Speedometer unit.............................................3-2
Handlebar switches..........................................3-2
Clutch lever ......................................................3-4
Shift pedal ........................................................3-4
Brake lever.......................................................3-4
Brake pedal......................................................3-5
Fuel tank cap ...................................................3-5
Fuel ..................................................................3-6
Fuel cock..........................................................3-7
Starter (choke) knob ........................................3-8
Seat..................................................................3-8
Helmet holder...................................................3-9
Shock absorber................................................3-9
Carrier ..............................................................3-9
Luggage strap holders ...................................3-10
Sidestand .......................................................3-10
Ignition circuit cut-off system..........................3-11
PRE-OPERATION CHECKS ..............................4-1
Pre-operation check list ...................................4-1
OPERATION AND IMPORTANT
RIDING POINTS .................................................5-1
Starting and warming up a cold
engine ............................................................5-1
Starting a warm engine ....................................5-3
Shifting .............................................................5-3
Recommended shift points ..............................5-4
Engine break-in................................................5-5
Parking.............................................................5-6
PERIODIC MAINTENANCE AND
MINOR REPAIR..................................................6-1
PERIODIC MAINTENANCE ............................6-1
Owner’s tool kit ................................................6-1
Periodic maintenance chart for the
emission control system.................................6-3
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General maintenance and
lubrication chart..............................................6-4
Removing and installing the
cowling and panels ........................................6-7
Checking the spark plug ..................................6-9
Canister (for California only) ..........................6-11
Engine oil and oil filter element ......................6-11
Cleaning the air filter element and
check hose...................................................6-14
Cleaning the spark arrester............................6-16
Adjusting the carburetor.................................6-17
Adjusting the throttle cable
free play .......................................................6-18
Adjusting the valve clearance ........................6-18
Tires ...............................................................6-18
Spoke wheels.................................................6-21
Accessories and replacement parts...............6-21
Adjusting the clutch lever free play ................6-22
Adjusting the brake lever free play.................6-23
Adjusting the brake pedal position
and free play ................................................6-23
Adjusting the rear brake light
switch ...........................................................6-25
Checking the front brake pads and
rear brake shoes ..........................................6-25
Checking the brake fluid level ........................6-26
Changing the brake fluid ................................6-27
Drive chain slack............................................6-28
Lubricating the drive chain .............................6-29
Checking and lubricating the
cables...........................................................6-30
Checking and lubricating the throttle grip
and cable .....................................................6-31
Checking and lubricating the
brake and shift pedals..................................6-31
Checking and lubricating the
brake and clutch levers ................................6-32
Checking and lubricating the
sidestand......................................................6-32
Lubricating the rear suspension.....................6-32
Checking the front fork...................................6-33
Checking the steering ....................................6-33
Checking the wheel bearings.........................6-34
Battery............................................................6-34
Replacing the fuse .........................................6-37
Replacing the headlight bulb..........................6-38
Replacing a turn signal light bulb ...................6-39
Replacing the tail/brake light bulb ..................6-40
Supporting the motorcycle .............................6-40
Front wheel ....................................................6-41
Rear wheel.....................................................6-42
Troubleshooting .............................................6-44
Troubleshooting chart ....................................6-45
TABLE OF CONTENTS
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TABLE OF CONTENTS
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MOTORCYCLE CARE AND
STORAGE...........................................................7-1
Care .................................................................7-1
Storage ............................................................7-4
SPECIFICATIONS ..............................................8-1
CONSUMER INFORMATION .............................9-1
Identification numbers......................................9-1
Key identification number.................................9-1
Vehicle identification number ...........................9-1
Model label.......................................................9-2
Reporting safety defects ..................................9-3
Motorcycle noise regulation .............................9-4
Maintenance record .........................................9-5
Street and enduro motorcycle
limited warranty..............................................9-7
Yamaha extended service ...............................9-9
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EAU00017
QSAFETY INFORMATION
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MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE
DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPER-
TISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE-
MENTS BEFORE RIDING THIS MOTORCYCLE.
HE OR SHE SHOULD:
1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS
OF MOTORCYCLE OPERATION.
2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MAN-
UAL.
3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.
4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL
AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
Safe riding
1. Always make pre-operation checks. Careful checks may help prevent an accident.
2. This motorcycle is designed to carry the operator and a passenger.
3. The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause
of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver
who did not see the motorcycle. Making yourself conspicuous appears to be very effective in
reducing the chance of this type of accident.
Therefore:
a. Wear a brightly colored jacket.
b. Use extra caution when approaching and passing through intersections, since intersections
are the most likely places for motorcycle accidents to occur.
c. Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.
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