Yamaha TW200E Manuale utente

PRINTED IN JAPAN

2000·12–0.1×2(E) !5FY-28199-E0

OWNER’S MANUAL

TW200E

PRINTED ON RECYCLED PAPER

YAMAHA MOTOR CO., LTD.

INTRODUCTION

EAU00000

Congratulations on your purchase of the Yamaha TW200E. This model is the result of

Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing

machines. It represents the high degree of craftsmanship and reliability that have made

Yamaha a leader in these fields.

This manual will give you an understanding of the operation, inspection, and basic mainte-

nance of this motorcycle. If you have any questions about the operation or maintenance of

your motorcycle, please consult a Yamaha dealer.

5FY-9-E0 (TW200) 7/29/02 10:54 AM Page 1

IMPORTANT MANUAL INFORMATION

EAU00005

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY

IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the

motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.

A CAUTION indicates special precautions that must be taken to avoid damage to

the motorcycle.

A NOTE provides key information to make procedures easier or clearer.

NOTE:

8This manual should be considered a permanent part of this motorcycle and should

remain with it even if the motorcycle is subsequently sold.

8Yamaha continually seeks advancements in product design and quality. Therefore,

while this manual contains the most current product information available at the time

of printing, there may be minor discrepancies between your motorcycle and this manu-

al. If there is any question concerning this manual, please consult your Yamaha dealer.

5FY-9-E0 (TW200) 7/29/02 10:54 AM Page 2

IMPORTANT MANUAL INFORMATION

EW000002

PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS

MOTORCYCLE.

5FY-9-E0 (TW200) 7/29/02 10:54 AM Page 3

TW200E

OWNER’S MANUAL

1st Edition, November 1997

unauthorized use without the written

permission of Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan

EAU00008

5FY-9-E0 (TW200) 7/29/02 10:54 AM Page 4

EAU00009 TABLE OF CONTENTS

GIVE SAFETY THE RIGHT OF WAY ..................1-1

DESCRIPTION .....................................................2-1

Left view............................................................2-1

Right view.........................................................2-2

Controls/Instruments .......................................2-3

INSTRUMENT AND CONTROL

FUNCTIONS........................................................3-1

Main switch/Steering lock ...............................3-1

Indicator lights..................................................3-2

Speedometer....................................................3-2

Handlebar switches..........................................3-3

Clutch lever.......................................................3-4

Shift pedal.........................................................3-4

Front brake lever ..............................................3-5

Rear brake pedal ..............................................3-5

Fuel tank cap.....................................................3-5

Fuel....................................................................3-6

Fuel cock ...........................................................3-7

Starter (choke) “1”.........................................3-8

Kick starter........................................................3-8

Seat ...................................................................3-9

Helmet holder...................................................3-9

Rear shock absorber ......................................3-10

Rear carrier .....................................................3-10

Sidestand........................................................3-10

Sidestand/clutch switch operation check.....3-11

PRE-OPERATION CHECKS.................................4-1

Pre-operation check list ...................................4-1

OPERATION AND IMPORTANT RIDING

POINTS................................................................5-1

Starting and warming up a cold engine.........5-1

Starting a warm engine...................................5-4

Shifting..............................................................5-4

Engine break-in ................................................5-5

Parking ..............................................................5-6

PERIODIC MAINTENANCE AND MINOR

REPAIR ................................................................6-1

Tool kit ..............................................................6-1

Periodic maintenance and lubrication............6-3

Cowling and panel removal and

installation ........................................................6-6

Cowling A .........................................................6-6

Panel A..............................................................6-7

Panel B ..............................................................6-7

Spark plug inspection......................................6-7

Engine oil..........................................................6-8

Air filter ...........................................................6-12

5FY-9-E0 (TW200) 7/29/02 10:54 AM Page 5

Carburetor adjustment ..................................6-13

Idle speed adjustment ...................................6-13

Throttle cable free play inspection ...............6-14

Cam chain adjustment...................................6-14

Valve clearance adjustment ..........................6-14

Tires.................................................................6-15

Wheels ............................................................6-17

Clutch lever free play adjustment.................6-18

Front brake lever free play adjustment ........6-18

Rear brake pedal height and free play

adjustment......................................................6-19

Brake light switch adjustment.......................6-20

Checking the brake shoes..............................6-21

Drive chain slack check..................................6-21

Drive chain slack adjustment ........................6-22

Drive chain lubrication...................................6-23

Cable inspection and lubrication ..................6-24

Throttle cable and grip lubrication ...............6-24

Brake and shift pedal lubrication..................6-24

Brake and clutch lever lubrication ................6-25

Sidestand lubrication.....................................6-25

Rear suspension lubrication..........................6-25

Front fork inspection......................................6-26

Steering inspection........................................6-26

Wheel bearings ..............................................6-27

Battery.............................................................6-27

Fuse replacement...........................................6-29

Headlight bulb replacement..........................6-30

Supporting the motorcycle ...........................6-31

Front wheel removal......................................6-31

Front wheel installation.................................6-32

Rear wheel removal.......................................6-33

Rear wheel installation ..................................6-33

Troubleshooting.............................................6-34

Troubleshooting chart ...................................6-35

CLEANING AND STORAGE ...............................7-1

Cleaning............................................................7-1

Storage..............................................................7-2

SPECIFICATIONS................................................8-1

How to use the conversion table ....................8-4

CONSUMER INFORMATION .............................9-1

Identification numbers record.........................9-1

Key identification number ...............................9-1

Vehicle identification number .........................9-1

Model label.......................................................9-2

TABLE OF CONTENTS

5FY-9-E0 (TW200) 7/29/02 10:54 AM Page 6

1-1

EAU00021 QGIVE SAFETY THE RIGHT OF WAY

Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and

freedom. However, they also impose certain limits, which you must accept; even the best

motorcycle does not ignore the laws of physics.

Regular care and maintenance are essential for preserving your motorcycle’s value and operat-

ing condition. Moreover, what is true for the motorcycle is also true for the rider: good perfor-

mance depends on being in good shape. Riding under the influence of medication, drugs and

alcohol is, of course, out of the question. Motorcycle riders more than car drivers must always

be at their mental and physical best. Under the influence of even small amounts of alcohol,

there is a tendency to take dangerous risks.

Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and

passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant

synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting hel-

met. Optimum protective wear, however, should not encourage carelessness. Though full-cov-

erage helmets and suits, in particular, create an illusion of total safety and protection, motorcy-

clists will always be vulnerable. Riders who lack critical self-control run the risk of going too

fast and are apt to take chances. This is even more dangerous in wet weather. The good motor-

cyclist rides safely, predictably and defensively avoiding all dangers, including those caused by

others.

Enjoy your ride!

5FY-9-E0 (TW200) 7/29/02 10:54 AM Page 7

EAU00026

DESCRIPTION

2-1

1. Headlight (page 6-30)

2. Fuel cock (page 3-7)

3. Starter(choke) “1“ (page 3-8)

4. Air filter (page 6-12)

5. Battery (page 6-27)

6. Helmet holder (page 3-9)

7. Rear carrier (page 3-10)

8. Shift pedal (page 3-4)

1234 56 7

Left view

5FY-9-E0 (TW200) 7/29/02 10:54 AM Page 8

DESCRIPTION

2-2

9. Fuse (page 3-6)

10. Kick starter (page 3-8)

11. Rear brake pedal (page 3-5)

12. Tool kit (page 6-1)

910

Right view

5FY-9-E0 (TW200) 7/29/02 10:54 AM Page 9

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