Yamaha 2CMH Guida rapida

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PREFACE

This rigging guide has been published to help Yamaha dealers set up Yamaha outboard-motors and

genuine accessories.

The information and/or materials is based on 2009 year models available at the time when this

guide has issued.

For US and Canada, the model name is expressed in the parenthesis for descriptive purposes.

In this guide, particularly important information is distinguished in the following ways,

WARNING

Failure to follow WARNING instructions could result in severe injury or death to the machine

operator, a bystander, or a person inspecting or repairing the products.

NOTICE

A NOTICE indicates special precautions that must be taken to avoid damages to the prod-

ucts.

Specifications and descriptions are subject to change without notice.

The PDF file is available from the service portal site maintained by Yamaha Motor Co., Ltd.

The following contracted terms are expediently used on this guide.

EXT; extension

OP; optional

P/N; part number

PTT; power trim & tilt

RC; remote control

SW; switch

IG; ignition

2009 OUTBOARD MOTOR

RIGGING GUIDE

1st edition, June 2008

Reproduction or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Produced in Japan

CONTENTS

INSTALLATION............................................................................................1-1

TOP COVER PICTOGRAPH DESCRIPTION...............................................................1-2

UNCRATING PROCEDURE (FOR TYPICAL STEEL FRAME)....................................1-3

MOUNTING THE OUTBOARD MOTOR.......................................................................1-5

MOUNTING THE REMOTE OIL TANK.......................................................................1-10

OUTBOARD MOTOR DIMENSIONS..........................................................................1-12

PROPELLERS..............................................................................................2-1

PROPELLER SPECIFICATIONS..................................................................................2-2

PROPELLER SELECTION ...........................................................................................2-5

2009 PROPELLER APPLICATIONS ............................................................................2-5

WOT OPERATION RANGE TABLE ...........................................................................2-11

REMOTE CONTROLS .................................................................................3-1

REMOTE CONTROL APPLICATIONS.........................................................................3-2

REMOTE SWITCH APPLICATIONS ..........................................................................3-15

REMOTE CONTROL CABLES...................................................................................3-24

REMOTE CONTROL ATTACHMENT KIT..................................................................3-26

STEERING HOOK......................................................................................................3-28

STEERING GUIDE ATTACHMENT KIT .....................................................................3-31

CONVENTIONAL WIRE HARNESS...........................................................................3-33

DIGITAL ELECTRONIC CONTROL WIRE HARNESS...............................................3-35

TILLER HANDLES.......................................................................................4-1

6X4 MULTI-FUNCTION TILLER HANDLE ...................................................................4-2

STEERING FRICTION CONTENTS...........................................................................4-11

CONVENTIONAL GAUGE (6Y5 & 6Y7)......................................................5-1

MOUNTING THE METERS ..........................................................................................5-4

ANALOG TACHOMETER.............................................................................................5-5

DIGITAL TACHOMETER..............................................................................................5-7

SPEEDOMETER...........................................................................................................5-9

FUEL MANAGEMENT GAUGE ..................................................................................5-12

ANALOG TRIM METER..............................................................................................5-18

COOLANT PRESSURE METER ................................................................................5-19

COOLANT TEMP. METER .........................................................................................5-20

HOUR METER............................................................................................................5-26

VOLTAGE METER......................................................................................................5-28

FUEL METER .............................................................................................................5-29

CHARGE WARNING UNIT.........................................................................................5-30

WIRE HARNESSES....................................................................................................5-31

WIRING DIAGRAMS...................................................................................................5-35

CONTENTS

DIGITAL NETWORK GAUGE (6Y8)............................................................6-1

DIGITAL NETWORK GAUGE COMPATIBLE MODEL.................................................6-2

DIGITAL NETWORK GAUGE APPLICATION..............................................................6-2

DIGITAL NETWORK GAUGE DIMENSIONS...............................................................6-3

OPTIONAL EQUIPMENTS ...........................................................................................6-5

WIRE HARNESS ..........................................................................................................6-7

WIRING DIAGRAMS.....................................................................................................6-9

INITIAL GAUGE SETUP.............................................................................................6-17

TROUBLESHOOTING................................................................................................6-18

BASIC REQUIREMENTS ...........................................................................................6-19

NMEA0183 COMPATIBLE EQUIPMENTS CONNECTION........................................6-19

BATTERY.....................................................................................................7-1

RECOMMENDED BATTERY........................................................................................7-2

BATTERY CABLE LENGTH .........................................................................................7-3

BATTERY WIRING .......................................................................................................7-4

APPENDIX....................................................................................................8-1

MODEL NAME DESIGNATION ....................................................................................8-2

FUEL SYSTEM VACUUM PRESSURE STANDARD...................................................8-4

PORTABLE FUEL TANKS (TYPICAL) .........................................................................8-6

FUEL PIPES (TYPICAL)...............................................................................................8-6

PRE-DELIVERY INSPECTION (PDI) CHECKS ...........................................................8-7

CONVENTIONAL RIGGING KIT CONTENTS..............................................................8-8

DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS.........................................8-11

2009 MANUFACTURING START SERIAL NUMBER.................................................8-25

1-1

INSTALLATION

TOP COVER PICTOGRAPH DESCRIPTION...........................................1-2

UNCRATING PROCEDURE (FOR TYPICAL STEEL FRAME)...............1-3

MOUNTING THE OUTBOARD MOTOR ..................................................1-5

WATER LEVEL GUIDELINE (4-STROKE ENGINES)..........................1-9

ADJUSTING TWIN MOTORS ............................................................1-10

MOUNTING THE REMOTE OIL TANK..................................................1-10

REMOTE OIL TANK DIMENSIONS...................................................1-10

NOTICE FOR MOUNTING THE REMOTE OIL TANK.......................1-11

OUTBOARD MOTOR DIMENSIONS .....................................................1-12

OVERALL DIMENSION ITEMS..........................................................1-12

OVERALL DIMENSIONS (2-STROKE)..............................................1-14

OVERALL DIMENSIONS (4-STROKE)..............................................1-21

CLAMP BRACKET DIMENSION ITEMS............................................1-28

CLAMP BRACKET DIMENSIONS......................................................1-29

1-2

TOP COVER PICTOGRAPH DESCRIPTION

The following pictographs are important sign to handle the crate.

Read the notice and understand what pictographs mean to avoid a damage to the product when

handling, transporting and/or keeping the crate.

* Photo shows F300/F350.

Product barycentric position

Lifting fork insert position

Stack limit: Max. 4 units for storage

Upward indication

Care handling indication

Water avoidance indication

1-3

UNCRATING PROCEDURE

(FOR TYPICAL STEEL FRAME)

WARNING

Wear gloves to avoid injury by sharp steel

edges while uncrating.

This is an example of the steel crate for V6

models.

For other steel crate models, refer to this pro-

cedure for uncrating the steel frame.

1. Inspect the crate for shipping damage. If a

damage has been found, consult your

Yamaha dealer.

2. Cut the two straps (1).

3. Lift the top cover (2) straight up to remove.

4. Remove the bottom bolts (3).

5. Lift the top frame (4) straight up.

6. Remove the wrapping (5), and inspect the

outboard motor for concealed damage. If

any damage is found, consult your Yamaha

dealer.

(1)

(2)

(3)

(4)

(5)

To be continued.

1-4

UNCRATING PROCEDURE

(FOR TYPICAL STEEL FRAME)

7. Remove the top cowling (6).

8. If the lifting points are covered by the fly-

wheel cover, remove it.

9. Attach a lifting harness (7) securely to the

lifting points (8), and tighten the harness.

For F350/F300, install the lifting attach-

ment (A) to the flywheel using the exclusive

3 bolts (B), insert the eye bolt (C) to the

attachment, attach a lifting harness (D) to

the eye bolt, and tighten the harness.

[Bolt (B) torque: 36 Nm, 3.6 kgf•m, 27 lb•ft]

* F350/F300 lifting eye kit (P/N: 90890-06820)

as special service tool.

Lifting eye kit contents:

10.Remove the skeg holder (9) if it is attached.

(6)

(7) (8)

(A)

(D)

(B)

(C)

Eye bolt (C)

Attachment (A)

Eye bolt (C)

Bolt (B)

90890-06821 (3 pcs)

Bolt (B)

90890-06821 (3 pcs)

Attachment (A)

(9)

To be continued.

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335

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