YASKAWA PG-Z2 Manuale utente

YASKAWA

DUAL ENCODER (PG) FEEDBACK CARD (PG-Z2)

INSTRUCTIONS

Upon receipt of the product and prior to initial operation, read these

instructions thoroughly, and retain for future reference.

Package Contents:

Name Part No. (Code No.)

Dual Encoder (PG) Feedback

Card (PG-Z2) PG-Z2 (73600-A0251)

Spacer SRNT41028-9

Instructions EZZ009533

YASKAWA

AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

NOTES FOR SAFE OPERATION

Before installation, operation, maintenance or inspection of this option, a technically

qualified individual who is familiar with this type of equipment and the hazards involved

should read this entire manual thoroughly. In this manual, the NOTES FOR SAFE

OPERATION are classified as “CAUTION”.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or

moderate injury to personnel and damage equipment. Lock all power sources feeding

the drive in the “Off” position.

It may also be used to alert against unsafe practices.

Failure to heed notices labeled with may result in dangerous

situations or equipment damage.

Steps to be taken to insure proper operation and

to avoid malfunctions.

Caution

•The option card uses a CMOS IC chip. Be careful when handling.

•When removing the option card from the drive for transportation or storage, the

card should be placed in the anti-static package it was received in.

•DO NOT alter wiring or connect or disconnect connectors while equipment power

is ON.

Failure to observe these cautions may result in injury or equipment damage!

Before use,

(1) Before installing the PG-Z2 card, read this manual and the manual for the

installation of the drive.

(2) Before connecting the PG-Z2 or external terminals, turn OFF the main

power to the drive and verify that the CHARGE indicator lamp of the

Drive is OFF.

(3) When ordering the PG-Z2 card, specify the part number and code

number.

-2 -

CAUTION

AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

1. Inspection after Delivery

Caution

•Verify that the products received are the products ordered.

Installation of incorrect product may lead to injury or damage.

Prior to shipment, all Yaskawa products undergo rigorous inspection procedures to

ensure accuracy and reliability. We recommend checking the following items upon

receipt.

1. Check that the product code (73600-A0251) and part number (PG-Z2)

labeled on the actual card correspond to product ordered.

2. Check for damage caused during transportation.

3. Report any damages or shortages to the commercial carrier who

transported the products.

Report any material or manufacturing defects on the c ard to your Yaskawa

representative.

-3 -

AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

2. Introduction

The Dual Encoder (PG) Feedback Card (PG-Z2) (Figure 1) is mounted on the drive’s

control board to provide speed and direction feedback from two encoders. The drive’s

control logic can use this information for purposes such as correcting for speed

fluctuation caused by motor slip, maintaining the velocity and phase relationship

between two machine (motor) shafts, and aligning a spindle at stop for tool changing.

Using standard software, the PG-Z2 can be used for closed loop control (Flux Vector or

V/F with PG) of one or two motors. The second motor is selected by using a multi-

function digital input programmed for “Motor 2 Select”. Standard software does not

utilize the marker (C or Z) pulse from the encoder.

Custom software titles such as Electronic Line Shaft, and others utilize the PG-Z2 card.

The configuration varies so please consult the specific software technical manual. The

marker pulse may be needed depending on the software.

The PG-Z2 option card is compatible with the F7 and G7 Yaskawa drives. The G5 is

not compatible and uses the PG-W2 option card instead.

- Z Pulse

+ Z Pulse

- B Pulse

+ B Pulse

- A Pulse

+ A Pulse 0 Volt

+ 5 or +12 Volt

- B Pulse

- Z Pulse

+ Z Pulse

- A Pulse

+ B Pulse

+ A Pulse

0 Volt

- B Pulse

- Z Pulse

+ Z Pulse

- A Pulse

+ B Pulse

+ A Pulse

Common

Secondary

Encoder (PG)

Input

Encoder (PG)

Input

Primary

Encoder (PG)

Output CN4

CN5

CN6

CN3

CN2

CN1

PA1

PB1

PZ1

PA2

PB2

PZ2

Common

Line Driver Open

Jumper Settings

(Default) Collector

" "

Test Point

Connections

Shield Connection

Spacer Mounting Hole

0.157 in. (4.0 mm) dia.

0.126 in. (3.2 mm) dia.

Spacer Mounting Holes

Code No.

Part No.

Grounding Lead

0 Volt

Voltage Supply for

Encoder (PG) Operation

(Set at Switch S9)

Voltage

Switch (S9)

+5 (Default)

for Encoder (PG)

Selection

+12

471

*681

(Line Driver ONLY)

Figure 1. Dual Encoder (PG) Feedback Card (PG-Z2)

-4 -

AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

3. Configuring the PG-Z2

The PG-Z2 option card was designed to combine several older option

cards and has user and software programmable features. These features

must be set correctly for your application in order to operate properly.

3.1 PG-Z2 Configuration

(1) Carefully remove the option card from the static bag following procedures for

safe handling of static sensitive devices.

(2) Verify that the correct option card has been received by matching the code and

part numbers on the card with your order.

(3) Use Figure 1 to locate the following components.

(4) Set jumpers CN1 thru CN3 to either line driver (default) or open collector

depending on your encoder requirements. This sets the input type to the PG-Z2

on terminal TA1. The second encoder input, TA2, is fixed to a line driver type

encoder.

(5) Set voltage supply switch (S9) to the voltage required to operate your encoder

(PG). Default is 5 volts. Maximum current available for encoder (PG) operation

is 200mA. Check your encoder (PG) manual for your encoder’s (PG)

requirements. When supplying power to two encoders using the PG-Z2, ensure

that the total current is less than 200mA.

3.2 Terminal block TA3 is the encoder output, which passes through one of the two

encoder inputs with no delay (less than 1 microsecond). Using standard software,

the output is fixed to pass through the primary encoder input. When using custom

software, there may be a software parameter to select which encoder to output.

Check the specific custom software manual for details.

(1) Set jumpers CN4 thru CN6 to either line driver (default) or open collector

depending on your system requirements. This sets the output type from the

PG-Z2 on terminal TA3.

-5 -

AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

4Installation Procedure

It is necessary to install and wire option cards to positions C and D

(See Figure 3), prior to installing the PG-Z2 option.

4.1 Drive Installation Procedure

(1) Remove contents from package and verify that a mounting spacer (code

number SRNT41028-9) is included with the card (see Figure 2).

Drive End Option Card End

0.197 in. [5 mm] 1.32 in. [33.5 mm] 0.22 in. [5.6 mm]

0.57 in. [14.5 mm]

Figure 2. Spacer

(2) Turn OFF the main power and wait for the time specified on the cover of the

Drive for voltage to bleed off the DC bus capacitors. Remove the cover and

verify that the CHARGE indicator lamp is OFF.

(3) Insert the spacer (SRNT41028-9) into the spacer mounting hole in the mounting

base of the Drive, just above the top edge of the control board (see Figure 3).

Some Drive models have two closely spaced mounting holes. Insert the spacer

into the hole closest to the 7CN connector on the control board. Insertion of the

spacer into the incorrect hole WILL NOT provide proper alignment with the

option card’s mounting hole.

(4) Position the bottom edge of the option card into the mounting bracket on the

control board’s terminal block. Align the two (2) mounting holes in the card with

the pins on the bracket.

(5) Rotate the top edge of the card down into place, carefully aligning connector

4CN on the back of the card with connector 4CN on the control board.

(6) Gently press the card into place until 4CN and the spacer clickinto place.

(7) Connect the green ground wire to the grounding terminal on the control board.

-6 -

AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

4Installation Procedure (cont’d)

Option

Card

Option

Card

Grounding

Terminals

PG-Z2

Option

Card

* Option Clip Prevents Option

Boards C and D from Rising

Mounting

Spacer

Grounding

Lead

Option

Clip *

4CN Connector

7CN Connector

Figure 3. Installation of Dual Encoder (PG) Card (PG-Z2)

CAUTION

Be sure the PG wiring is clear of the enclosure when reinstalling the cover.

-7 -

AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

5Interconnection

Figure 4 shows interconnection between the Drive, PG-Z2, and peripheral equipment,

using standard Drive software.

TA1

TA2

TA3

TA4

OC CN1

CN1

IP12 (+5 or +12V)

OC CN2

CN2

CN3

OC CN3

Pulse A

4CN4CN

L1 (R)

L2 (S)

L3 (T) T3 (W)

T2 (V)

T1 (U)

MCCB

Ground Terminal

Drive

IM PG (Encoder)

Encoder (PG)

Connector

Example Shows

SLIM Tach SL56

Terminal ID

Consult Encoder (PG)

Manufacture's manual

for correct terminal ID

Select" function in standard software. Custom

TA2 terminal can be used with the "2 Motor

Motor

Pulse A

Pulse B

Forward Direction

Default output voltage set to 5 volts.

TA1 Terminals 1 & 2: +5 or +12V 200mA max.

Set Output Voltage at Switch S9.

Verify voltage required for your Encoder (PG).

Ground Lead CASE software may alter this function. Consult

standard software. Output can be adjusted

TA3 terminal output defaults to TA1 with

with some Custom CASE software, consult

Common

Pulse B

Pulse Z

P= Twisted Pair

software manual for complete instructions.

PG-Z2

Encoder (PG) Speed Control Card (PG-Z2)

the CASE software manual for details.

Basic Encoder PG Feedback Card (PG-Z2) Interconnection Diagram

For Dual Encoder Connections Consult Software Manual

-8 -

AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

6Wiring

Important: Check the power supply requirements of your encoder (PG) and

set the S9 switch on the PG-Z2 card accordingly. Default setting is 5 volts.

See Table 1.

Terminal block

symbol Pin

No. Functions

1+ 5 or +12V

20V

Power supply for Encoder (PG). Set at Switch S9

200mA maximum

+5V (Default)

4-A Pulse

6-B Pulse

8-Z Pulse*

TA1

90V

Encoder (Pulse generator, PG)

signal input. Signal type

determined by CN1-3.

2-A Pulse

4-B Pulse

6-Z Pulse*

TA2

70V

Secondary encoder (pulse

generator, PG) input. Line

driver only.

Signal input RS-422 Level.

2-A Pulse

4-B Pulse

6-Z Pulse*

TA3

7Common

Encoder (Pulse generator, PG)

signal output. Signal type

determined by CN-4-6.

Default signal is Primary

Encoder (TA1).

TA4 Shielded sheath connection terminal

* Not required for standard software. May be required for custom software.

Table 1. Terminal Functions of PG-Z2

Terminal Symbol Terminal Screw Clamping Torque

Lb-in(N-m) Wire Range AWG

(mm2)

TA1, TA2, TA3 M2 1.8 to 2.2

(0.22 to 0.25)

26 to 16

(Stranded: 0.14 to 1)

(Solid: 0.14 to 1.5)

Table 2. Terminal and Wire Specification

-9 -

AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France

Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : [email protected]

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