Zoeller MEDIUM X5 Manuale utente

Operating manual

MEDIUM X5

DLL Lifter

 
Contents 1 
CONTENTS 
Contents .................................................................................................................................... 1 
1Guide .................................................................................................................................. 4 
1 Symbols used in this manual............................................................................................................. 4 
2Vehicle identification data ............................................................................................... 6 
1. Rating plate.................................................................................................................................................... 6 
3Safety instructions ............................................................................................................ 7 
1 Terms of use............................................................................................................................................. 7 
2 Improper use............................................................................................................................................ 7 
3 Residual risks............................................................................................................................................ 8 
4 General safety.......................................................................................................................................... 8 
5 Operational safety................................................................................................................................11 
5.1 Emergency stop button............................................................................................................11 
5.2 Release button .............................................................................................................................12 
6 What to do in an emergency...........................................................................................................12 
7 Additional safety instructions..........................................................................................................12 
8 Health and safety issues....................................................................................................................13 
9 Warning labels.......................................................................................................................................14 
4Technical data.................................................................................................................. 15 
1 Dimensions, masses and additional information.....................................................................15 
2 Noise.........................................................................................................................................................16 
3 Hand-arm an whole body vibrations............................................................................................16 
5Vehicle components and controls ................................................................................. 17 
1 Main components................................................................................................................................17 
2 Operating control.................................................................................................................................19 
2.1 Outside control elements.........................................................................................................20 
2.2 Inside control elements ............................................................................................................30 
2.3 Safety elements............................................................................................................................40 
6Operating instructions.................................................................................................... 42 
1 Operating hazards ...............................................................................................................................42 
2 What to do in an emergency...........................................................................................................42 
3 Starting and finishing a workday ...................................................................................................43 
3.1 Start..................................................................................................................................................43 

 
Contents 2 
3.2 End of the workday ....................................................................................................................44 
4 Compaction............................................................................................................................................44 
5 Loading ....................................................................................................................................................46 
6 Travelling.................................................................................................................................................46 
7 Discharging.............................................................................................................................................47 
7Additional equipment.....................................................................................................50 
1 Shovel and broom handle ................................................................................................................50 
2 Liquid drainage valve..........................................................................................................................51 
3 Additional working lights..................................................................................................................51 
4 Inspection door ladder.......................................................................................................................51 
8Maintenance ....................................................................................................................53 
1 Maintenance safety .............................................................................................................................53 
2 Test of warning signals ......................................................................................................................55 
3 Maintenance plan.................................................................................................................................56 
4 Cleaning...................................................................................................................................................58 
5 Tailgate lock adjustment ...................................................................................................................63 
6 Hydraulic installation ..........................................................................................................................64 
6.1 Notes on hydraulic oil...............................................................................................................64 
6.2 Permitted hydraulic oils............................................................................................................64 
6.3 Checking the hydraulic oil level.............................................................................................65 
6.4 Hydraulic oil change ..................................................................................................................66 
6.5 Oil leak or hydraulic hose break............................................................................................68 
7 Electric installation...............................................................................................................................69 
7.1 Diagnostics - sensors, buttons, I/O modules, CAN bus................................................70 
8 Boost charging......................................................................................................................................72 
9 Fuses..........................................................................................................................................................73 
9Lifter ................................................................................................................................. 74 
1 Safety information ...............................................................................................................................74 
2 Lifter components and controls......................................................................................................75 
2.1 Lifter working cycle ....................................................................................................................76 
2.2 Bin catcher.....................................................................................................................................80 
2.3 Transport position ......................................................................................................................80 
3 Maintenance ..........................................................................................................................................81 

 
Contents 3 
9.3.1 Daily checks and maintenance work....................................................................................81 
9.3.2 Lubrication instructions ............................................................................................................81 
9.4 Troubleshooting ...................................................................................................................................82 
9.4.1 Faults or damage to safety system.......................................................................................82 
9.4.2 Oil leak or hydraulic hose brake............................................................................................82 
9.4.3 The container falls into the hopper......................................................................................82 
9.5 Types of supported containers .......................................................................................................83 
Troubleshooting .....................................................................................................................84 
Contact.....................................................................................................................................85 
Annex- safety test................................................................................................................... 86 
Annex- List of icons on terminal........................................................................................... 87

Guide 4

1GUIDE

This operating manual applies to refuse collection vehicle (RCV) Medium X5.

All users of the vehicle (RCV) or people carrying out maintenance and repair work, must be

trained for the appropriate operation of the vehicle. Furthermore, they must be made aware of

any dangers that might occur when operating the device and be informed about the existing

safety guidelines. Manual should be kept in the vehicle for further use.

ZOELLER TECH Sp. z o. o. assumes no liability or warranty for:

ouse of the RCV for other purposes than indicated in this manual

odamages which are due to negligent operation

odamages or injuries which are due to manipulation of components or safety devices

odamages or injuries due to lack of maintenance or use of wrong materials

odamages or injuries which result from the use of unlicensed spare parts

Please study the operating instructions closely before operating the vehicle or carrying out

maintenance or repair work.

Please read the operating manual of the chassis manufacturer as well.

Medium X5 RCV is a multiple compartment RCV intended for the collection of domestic refuse,

recyclables or bio-waste. It has two separate tailgates and a split body, so that there is no

mixing of the recycling materials in the separate compartments. The division between the

different compartments is approx. 65/35%. The RCV is equipped with lifters designed to handle

the most common containers.

1.1 SYMBOLS USED IN THIS MANUAL

When studying these operating instructions, you will notice a number of symbols and text

formats designed to give you a visual orientation in this manual. The following five symbols

are of major importance since they indicate such information or warnings which you must

absolutely take account of when using the vehicle.

Guide 5

DANGER

These warnings indicate dangerous situations which cause immediate injury to people and must be

observed. Severe injuries or death can be caused by disregarding these warnings.

WARNING

These warnings give you important information on how to avoid dangerous situations and what to do in

cases of emergency or any malfunction.

ATTENTION

These phrases warn about possible damage to the vehicle itself or its direct environment which may

occur if the instructions are ignored.

IMPORTANT

Passages marked with this symbol contain important instructions and functional characteristics of the

vehicle.

FOR YOUR INFORMATION

This symbol indicates helpful advice on how to use the vehicle.

Apart from these symbols you will also find the following formats:

Main Components

This format is used to mark main components and operational controls in pictures and text

passages

Elements of components

This format is used to mark elements of components and operational controls in pictures and

text passages

Vehicle identification data 6

2VEHICLE IDENTIFICATION DATA

Manufacturer

Zoeller Tech Sp. z o.o.

ul. Nowa 8

84-123 Rekowo Górne

POLAND

T: +48 58 774 89 00

F: +48 58 774 89 30

[email protected]

www.zoeller.pl

Zoeller Tech Sp. z o.o.

Name

See: rating plate

Type

See: rating plate

Size

See: rating plate

Serial number

See: rating plate

Production year

See: rating plate

2.1. RATING PLATE

RCV rating plate (fig. 2.1) contains information about construction type, catalogue number and

production date. Rating plate is placed on the bottom right side of the body.

Fig. 2.1 Rating plate

Safety instructions 7

3SAFETY INSTRUCTIONS

WARNING

RCV can be used only for its intended purpose. Intended use includes:

oDomestic waste disposal

oBulky waste disposal

oIndustrial waste disposal

3.1 TERMS OF USE

oThe waste collection vehicle was built solely for the purpose of waste disposal.

oThe vehicle may only be driven, used and operated by trained drivers and operators.

oProfessional personnel responsible for maintenance and inspections include: locksmith,

electrician, electronics, mechatronics, mechanic - with appropriate training in operating

waste collection vehicles.

oIn case of failure to comply with the regulations, users are in danger. Follow the accident

prevention regulations and other generally applicable health and safety rules and traffic

rules.

3.2 IMPROPER USE

It is forbidden to transport:

oClosed containers/barrels with contents

oSteel gas cylinders

oSpecial, chemical and radioactive waste

oPoisonous waste

oAcids or waste containing acids

oFluids

oFlammable and/or explosive materials

Also:

oThe RCV must not be used in an easily flammable, corrosive and/or explosive

atmosphere.

oThe vehicle may only be used within a temperature range of -20ºC to + 40ºC. These

conditions correspond to the temperate zone.

oIntended use also includes compliance with the commissioning, operation and

maintenance conditions provided by the manufacturer, as well as consideration of

foreseeable operating errors.

oWarning labels on the vehicle must be observed.

Safety instructions 8

oAny use not in accordance with the above description will be considered as improper.

The manufacturer is not responsible for any damage resulting from such use.

3.3 RESIDUAL RISKS

Despite all precautionary measures taken, residual risks, or potential hazards, may occur

during the use of the vehicle, including:

oPossibility of catching clothing, hands, arms or hair by lifter or large waste

oPossibility of hitting the user with flying parts or waste

oAllergies, mucosal irritations and dust formation during waste collection

oRoad hazards caused by other road users

oThermal hazards, e.g. by touching hot surfaces

oBiological hazards, e.g. through contact with waste

3.4 GENERAL SAFETY

FOR YOUR INFORMATION

Driving on the footboards is permitted only if the regulations of the country where the vehicle is used

allow it.

The RCV body (hereinafter referred to as the vehicle) is constructed in accordance with the

current state of technology and safe in operation. Due to the need to perform various

operations, the vehicle has, however, such places and parts that cannot be secured, without

limiting the functionality and serviceability. Therefore, to protect personnel and the vehicle, it

is necessary to comply with the safety rules.

oIn order for the vehicle to be completely safe, the driver/operator cannot be colour

blind, because the operating elements are marked with different colours. The

driver/operator must also not have hearing impairment, as he must hear alarm and

signal sounds.

oAll safety devices installed on the body must be used for their intended purpose and

their correct operation must be checked before each start-up.

oVehicle operating personnel must be trained to operate the vehicle in accordance with

the operating instructions.

oThe vehicle may only be operated and maintained by authorized, trained and qualified

personnel.

oCommunication devices should be used to ensure safety (space control system behind

the vehicle, signalling buttons, buzzer, signal lamps) and check their operation before

starting the vehicle.

oIn case of weighted footboards, the following limitations are activated:

▪Max 30km/h when driving forward

▪Reverse driving is blocked

Safety instructions 9

Fig. 3.1 Driving limitations with weighted footboards

Footboards monitoring function (see chapter 5.2.3) must be tested each time the engine is

started. In case of negative test results, the compaction mechanism is blocked.

oIn the event of malfunctioning reverse driving blockade or an emergency traffic

situation it is possible to restore vehicle manoeuvrability by pressing the restriction

override button on the terminal.

oAfter the fault has been rectified or the emergency road situation has ended, the

restriction override button can be returned to its original position. For this

purpose, the vehicle with the engine running must be stationary. Safety devices and

travel restrictions will be reactivated. After 5 minutes, the vehicle will be ready to work.

IMPORTANT

Do NOT use the restriction override button as an emergency stop button, because the vehicle is

ready to work after 5 minutes.

oUnder no circumstances operators can stand on the vehicle parts that are not intended

for this purpose. Driving is only allowed in the driver's cab or on the footboards. When

driving on footboards, hold on to the handles at the rear of the vehicle. Driving on

footboards with a speed exceeding 30km/h is prohibited. Only one operator can travel

on the unfolded footboard.

oWhen working with the tailgate raised, it is forbidden to lean it on the road

DANGER

It is forbidden to stand under raised, unsecured tailgate! It is also forbidden to stand on the footboards

during raising the tailgate!

oIt is allowed to drive with the tailgate raised only when emptying the body, and on a

distance not longer than the body length.

oEach vehicle is equipped with a space control system behind the vehicle (camera and

video on the display of the terminal in the cab) to monitor the work area. The camera

must be positioned so that the operator's working area behind the vehicle is visible.

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