ABB FDIO-01 Manuale utente

Options for ABB drives, converters and inverters

User’s manual

FDIO-01 digital I/O extension module

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Option manuals and guides

FDIO-01 digital I/O extension

module user’s manual

3AUA0000124966

User’s manual

FDIO-01 digital I/O extension module

3AUA0000124966 Rev B

EFFECTIVE: 2015-11-30

2015 ABB Oy

1. Safety instructions

Table of contents

4. Mechanical installation

5. Electrical installation

6. Start-up

Table of contents 5

Table of contents

1. Safety instructions

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety in installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2. Introduction to the manual

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3. Hardware description

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Hardware filtering for DC input signals . . . . . . . . . . . . . . . . . . . 15

4. Mechanical installation

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 17

Unpacking and examining the delivery . . . . . . . . . . . . . . . . . . . 17

Installing the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

…onto the drive control unit . . . . . . . . . . . . . . . . . . . . . . . . . 18

…onto an extension adapter module . . . . . . . . . . . . . . . . . . 19

5. Electrical installation

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 21

Adjusting hardware filtering for DC input signals . . . . . . . . . . . . 22

Terminal designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6 Table of contents

General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Digital input wiring example . . . . . . . . . . . . . . . . . . . . . . . . . 24

6. Start-up

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Setting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7. Diagnostics

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Faults and warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . 27

LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8. Technical data

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Isolation areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Digital inputs (XDI1:1…2, XDI2:3…4, XDI3:5…6) . . . . . . . . 32

Relay outputs (XRO1:11…13, XRO2:21…23) . . . . . . . . . . . 33

Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Further information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . 35

Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . 35

Safety instructions 7

Safety instructions

Contents of this chapter

The chapter contains the warning symbols used in this manual and

the safety instructions which you must obey when you install or

connect an optional module to a drive, converter or inverter. If you

ignore the safety instructions, injury, death or damage can occur.

Read this chapter before you start the installation.

8 Safety instructions

Use of warnings

Warnings tell you about conditions which can cause injury or

death, or damage to the equipment. They also tell you how to

prevent the danger. The manual uses these warning symbols:

Electricity warning tells you about hazards from

electricity which can cause injury or death, or damage to

the equipment.

General warning tells you about conditions, other than

those caused by electricity, which can cause injury or

death, or damage to the equipment.

Safety instructions 9

Safety in installation

These instructions are for all who install or connect an optional

module to a drive, converter or inverter and need to open its front

cover or door to do the work.

WARNING! Obey these instructions. If you ignore them,

injury or death, or damage to the equipment can occur.

•If you are not a qualified electrician, do not do installation or

maintenance work.

•Disconnect the drive, converter or inverter from all possible

power sources. After you have disconnected the drive,

converter or inverter, always wait for 5 minutes to let the

intermediate circuit capacitors discharge before you continue.

•Disconnect all dangerous voltages connected to other control

signal connectors in reach. For example, it is possible that

230 V AC is connected from outside to a relay output or digital

input of the drive, converter or inverter.

•Always use a multimeter to make sure that there are no parts

under voltage in reach. The impedance of the multimeter must

be at least 1 Mohm.

10 Safety instructions

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