Advantech ADAM-5550KW Series Manuale utente

ADAM-5550KW Series

Programmable Automation Controller

User's Manual

ADAM-5550KW Series

Programmable Automation Controller

User’s Manual

This document is copyrighted, 1997, by Advantech Co., Ltd. All rights are

reserved. Advantech Co., Ltd., reserves the right to make improvements to the

products described in this manual at any time without notice.

No part of this manual may be reproduced, copied, translated or transmitted in

any form or by any means without the prior written permission of Advantech Co.,

Ltd. Information provided in this manual is intended to be accurate and reliable.

However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any

infringements upon the rights of third parties, which may result from its use.

Acknowledgments

ADAM is a trademark of Advantech Co., Ltd.

IBM and PC are trademarks of International Business

Machines Corporation.

MULTIPROG is a trademark of KW-Software Gmbh.

Edition 1.1

Nov. 2007

Table of Contents

Chapter 1 System Overview ……..................………................ 1-1

1.1 Introduction .........…....……....………………………………..1-2

1.2 Features …………………………………………………………1-2

1.2.1 Designed for control tasks that meet robust and computing

performance requirements of PLC and Industrial PC’s……..… 1-3

1.2.2 Built-in VAG Port………………………………….....……….…… 1-4

1.2.3 Support Storage Function by Battery Backup RAM and SD

Card I/O Module………………………………………..……..….. 1-4

1.2.4 Built-in real-time clock and watchdog timer……..……….….…. 1-4

1.2.5 SoftLogic Support in Windows CE 5.0………………………..… 1-4

1.2.6 Process IEC 61131-3 standard with rich development

environment…………………………………………………….….. 1-5

1.2.7 Cross-Language Programming……………………………….…. 1-5

1.2.8 Deterministic I/O………………………………………………..…. 1-6

1.2.9 Real time multi-task engine……………….……………………... 1-6

1.2.10 Custom Function Block for complex control………..………….. 1-7

1.2.11 Pre-defined function library………………………………………. 1-7

1.2.12 Supports PLCopen-compliant Motion Control Function Blocks.1-7

1.2.13 Powerful debug / diagnostic / simulation / force tools……….... 1-7

1.2.14 Online editing & partial download……………………………..… 1-8

1.2.15 Online editing & partial download …………….……....………… 1-8

1.2.16 Supports AMONet Motion Control Module…………….……….. 1-9

1.2.17 Supports Motion Control Module (Preliminary)…………..…. 1-10

1.2.18 Dual Ethernet Ports……………………………………………… 1-10

1.2.19 Remote monitoring function through Web Server and Email

Alarm…………………………………………………………….... 1-10

1.2.20 Remote maintenance via FTP Server and DiagAnywhere

Software…………………………………………………….……. 1-10

1.2.21 Built-in SQL Mobile Server………..……………………………. 1-11

1.2.22 RS-232/485 communication ability.…………..……………….. 1-11

1.2.23 Remote I/O Expansibility……………………………………….. 1-12

1.2.24 Built-in OPC Server (ADAM-5550KWAS only)…………….…. 1-12

1.2.25 Built-in Advantech Studio Runtime (ADAM-5550KWAS only).1-12

1.3 ADAM-5550KW Series Controller Specification……..….1-13

1.3.1 System…………………………………………………………..…. 1-13

1.3.2 USB Ports….…………………………………………………….... 1-13

1.3.3 VGA Port…………………………………………………………... 1-13

1.3.4 Ethernet Ports……………………………………………………... 1-13

1.3.5 RS-232/485 Interface (COM1)………………………………..…. 1-13

1.3.6 RS-485 Interface (COM2)….........…………………….………....1-14

1.3.7 RS-232 Interface (COM3).……………………….......….…….....1-14

1.3.8 RS-232/485 Interface (COM4)…...…………............................. 1-14

1.3.9 Isolation…………………………………………………………….. 1-14

1.3.10 Power……………………………………………………….…….. 1-15

1.3.11 Mechanical…………………………………………….…………. 1-15

1.3.12 Environment…………………………………………………..….. 1-15

1.3.13 Software Specification………………………………………….. 1-15

1.3.14 Dimensions………………………………………………………. 1-15

1.3.15 LED Status……………………………………………………….. 1-16

1.4 Limitation……………………………………………………… 1-16

1.4.1 Remote I/O Quantity……………………………………………….1-16

1.4.2 Modbus/RTU Slave Function…………………………………..... 1-16

1.4.3 TCP/IP Connections……………………………………………….1-16

1.4.4 Firmware Upgrade Notice…………………………………………1-16

1.4.5 Boot-up Time…………………..………………………………….. 1-17

Chapter 2 Installation Guidelines.....................….....………… 2-1

2.1 System Requirements……………………………………….. 2-2

2.1.1 Host Computer Requirements…………………………………… 2-2

2.1.2 ADAM-5550KW Series Requirements………………………….. 2-2

2.1.3 I/O Module Requirements………………………………………… 2-2

2.2 Hardware Installation………………………………………… 2-4

2.2.1 Selecting I/O Module………………………………………………. 2-4

2.2.2 Selecting Power Supply Module…………………………………. 2-8

2.2.3 Install Main Unit and Modules…………………………………… 2-11

2.2.4 I/O Slots and I/O Channel Numbering………………………….. 2-11

2.2.5 Mounting…………………………………………………………… 2-12

2.2.6 Jumper Settings and DIP Switch Settings……………………… 2-16

2.2.6.1 Battery backup setting………………………………………….. 2-17

2.2.6.2 RS-232/485 selectable jumper setting……………………….. 2-17

2.2.6.3 DIP Switch Setting……………………………………………… 2-19

2.2.7 Pin assignment of COM port…………………………………….. 2-20

2.3 System Wiring and Connections…………………………. 2-21

2.3.1 Power supply wiring………………………………………………. 2-21

2.3.2 I/O modules wiring………………………………………………… 2-22

2.3.3 Connection of Communication Ports……………………………. 2-22

2.3.3.1 Remote I/O Wiring……………………………………………….2-22

2.3.4 Ethernet Network Connection…………………………………….2-23

Chapter 3 Quick Start ….......................................….........….... 3-1

3.1 Set IP Address to ADAM-5550KW System....……………. 3-4

3.2 Configure ADAM-5000 Local I/O…...………………………. 3-8

3.3 Multiprog Installation……………………………………….. 3-12

3.4 Create a Project and Test the System…………………… 3-26

Chapter 4 Link to Local A-Studio (For ADAM-5550KWAS) ...4-1

4.1 Configure ProConOS CE OPC Server …………………… 4-2

4.2 Link to Advantech Studio CE Runtime …..…………..… 4-18

Chapter 5 Modbus Functions …………………….…...........…. 5-1

5.1 Introduction……………………….…………………….…….. 5-2

5.2 Modbus/TCP Client Function…..…………………….…….. 5-2

5.3 Modbus/RTU Master Function………………………………5-20

5.4 Modbus/TCP Server Function………………………………5-47

Chapter 6 AMOnet On-line Help………………...........………....6-1

6.1 AMONet On-line Help …………….……………….…………..6-2

Chapter 7 Network Functions …………………….…............….7-1

7.1 Web Server Function ………….………………………………7-2

7.2 FTP Server Function …………….…………………………..7-31

7.3 Email Alarm Function ………….……………….…...………7-44

7.4 SQL Server Function …….…….……………………..……. 7-46

Chapter 8 Miscellaneous Functions........................................ 8-1

8.1 Advantech Utilities…….……….………………………………8-2

8.2 Change Language Interface of CE…………………………..8-3

8.3 Example of Configuring Touch Screen…………….………8-6

8.4 Save and Upload Project Source……………….....……… 8-12

8.5 Example of changing Language Interface from

English to Traditional Chinese……………………...….… 8-15

Appendix A RS-485 Network …….................................………A-1

Appendix B Grounding Reference ......................…..........….. B-1

Appendix C Reference Documents .......................….......……C-1

System Overview

Chapter 1 System Overview

ADAM-5550KW Series User’s Manual

1.1 Introduction

Programmable Automation Controller

ADAM-5550KW Series Controller is Programmable Automation

Controller designed for control tasks which require Industrial PC

computing performance with the PLC’s robustness. ADAM-

5550KW Series Controller offers AMD Geode GX533 CPU along

with control specific features such as watchdog timer, battery

backup RAM and deterministic I/O.

ADAM-5550KW Series Controller features 5 standard IEC61131-3

programming languages in CE 5.0, so PLC users can develop

control strategies with their own familiar programming languages.

The powerful Multiprog KW Software and stable ProCon OS have

allowed ADAM-5550KW Series Controller to become the best

choice for a Programmable Automation Controller on the market

today. With the optional HMI Software and built-in VGA port, no

longer will users be required to build up additional SCADA PC’s in

their applications. This compact and powerful PAC is ideal for a

variety of applications ranging from Machine Automation to

SCADA applications.

The ADAM-5550KW Series Controller includes two models as

following:

-ADAM-5550KW 8-slot Programmable Automation

Controller

-ADAM-5550KWAS 8-slot Programmable Automation

Controller with Advantech Studio

Runtime

1.2 Features

The hardware system of ADAM-5550KW Series Controller

consists of two major components: the main unit and I/O modules.

The main unit includes a CPU card, a power module, an 8-slot

backplane and four serial communication ports. ADAM-5550KW

Series Controller also embeds two Ethernet ports, two USB ports

and VGA port. The Multiprog software is also needed for

developing the control program for ADAM-5550KW Series

Controller. Following are the major features:

Chapter 1 System Overview

ADAM-5550KW Series User’s Manual 1

-3

- Designed for control tasks that meet robust and computing

performance requirements of PLC and Industrial PC’s

- Built-in VGA Port

- Support Storage Function by Battery Backup RAM and SD Card

I/O Module

- Built-in real-time clock and watchdog timer

- SoftLogic support in CE 5.0

- Process IEC-61131-3 standard with rich development

environment

- Cross-Language programming

- Deterministic I/O

- Real time multi-task engine

- Custom Function Block

- Pre-defined function library

- Supports PLCopen-compliant Motion Control Function Blocks

- Powerful debug / diagnostic / simulation / force tools

- Online editing & partial download

- Rich support to ADAM-5000 I/O Modules

- Supports AMONet Master Module

- Supports Motion Control Modules (Preliminary)

- Dual Ethernet Ports

- Remote monitoring through Web Server and Email Alarm

- Remote maintenance via FTP Server

- Built-in SQL Mobile Server

- RS-232/485 communication ability

- Remote I/O expansibility

- Built-in OPC Server (ADAM-5550KWAS only)

- Built-in Advantech Studio CE Runtime (ADAM-5550KWAS only)

1.2.1 Designed for control tasks that meet robust and computing

performance requirements of PLC and Industrial PC’s

ADAM-5550KW Series Controller is designed for control tasks

which need Industrial PC’s computing performance and PLC’s

robustness. Its multiple functionalities include discrete, analog and

motion functions. The well-integrated programming tool and

optional HMI software provide a flexible and easy-to-use software

solution for versatile applications.

Chapter 1 System Overview

ADAM-5550KW Series User’s Manual

1.2.2 Built-in VAG Port

ADAM-5550KW Series Controller has a built-in VGA port which

can directly connect to a display. So HMI function can be

integrated into this controller. ADAM-5550KW Series Controller

can be operated with or without display and/or keyboard/mouse

which can meet different requirements of applications.

1.2.3 Support Storage Function by Battery Backup RAM and SD

Card I/O Module

ADAM-5550KW Series Controller has built-in 128MB DDR RAM

with 1MB battery backup RAM for saving important data. The

ADAM-5030 I/O Module supports two SD cards and two USB

ports. So users can use SD cards or USB sticks for large amount

of data storage requirement.

1.2.4 Built-in real-time clock and watchdog timer

The ADAM-5550KW Series Controller also includes a real-time

clock and watchdog timer. The real-time clock records events

while they occur. The watchdog timer is designed to automatically

reset the microprocessor if the system fails. ADAM-5550KW

Series Controller provides two types of watchdog timers. They are

Operating System Watchdog and KW application watchdog. It will

increase the reliability of system and make the ADAM-5550KW

Series Controller ideal for use in applications which require high

system stability.

1.2.5 SoftLogic Support in Windows CE 5.0

ADAM-5550KW Series Controller supports IEC-61131-3

programming in WinCE 5.0. The five programming languages of

Ladder Diagram, Function Block, Sequential Function Chart,

Structured Text and Instruction List cover most of the PLC

programming languages in the market. The reliable PROCONOS

runtime engine and powerful MULTIPROG software from KW-

Software empower ADAM-5550KW Series Controller as the best

solution of Programmable Automation Controller.

Chapter 1 System Overview

ADAM-5550KW Series User’s Manual 1

-5

1.2.6 Process IEC 61131-3 standard with rich development

environment

The standard IEC 61131-3 has been established to standardize

the multiple languages, sets of instructions and different concepts

existing in the field of automation systems. The great variety of

control concepts has led to an incompatibility between the

different control platforms and manufacturers. The result was a

great effort to be made for training, hardware and software

investments.

IEC 61131-3 defines the syntax of 5 programming languages,

defines a certain representation and describes the different

elements which can be used in the language.

The programming languages can be differentiated by the

physical appearance into 2 textual languages and 3 graphical

languages.

Textual Languages Graphical Languages

Instruction List (IL)

Structured Text (ST)

Function Block Diagram (FBD)

Ladder Diagram (LD)

Sequential Function Chart (SFC)

Table 1-1 Programming Languages Table

1.2.7 Cross-Language Programming

For some project integrate and scalable issues, cross-language

can help you to choose the different language for your project. For

example, you can use ladder (LD) on the simple I/O module

control or simple logical expression and use Function Block (FB)

on process control for more advanced expression and use

Sequential Function Chart (SFC) for system configuration in

hybrid control system such as Water Treatment.

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