AEG PROTECT C. 10000 Manuale utente
OPERATING INSTRUCTIONS UPS
PROTECT C.
PROTECT C. 6000 (S)
PROTECT C. 10000 (S)
3
Thank you for purchasing the AEG UPS PROTECT C.
from AEG Power Supply Systems.
Safety information and operating instructions are
included in this manual. To ensure correct use of the
UPS, please read this manual thoroughly before
operating it. Save this manual properly.
4
1 Notes on these Operating
Instructions
Duty to Provide Information
These operating instructions will help you to install and
operate the Uninterruptible Power Supply (UPS)
PROTECT C. 6000 (S) or PROTECT C. 10000 (S) as well as
the associated external battery units PROTECT C. 6000BP or
PROTECT C. 10000BP – all referred to as PROTECT C. in
this document – safely and properly, and for its intended
purpose. These operating instructions contain important
information necessary to avoid dangers during operation.
Please read these instructions carefully prior to
commissioning!
These operating instructions are a composite part of the
PROTECT C.
The owner of this unit is obliged to communicate the full
content of these operating instructions to all personnel
transporting or starting the PROTECT C. or performing main-
tenance or any other work on the unit.
Validity
These operating instructions comply with the current technical
specifications of the PROTECT C. at the time of delivery. The
contents do not constitute a subject matter of the contract, but
serve for information purposes only.
Warranty and Liability
We reserve the right to alter any specifications given in these
operating instructions, especially with regard to technical data
and operation, prior to start-up or as a result of service work.
Claims in connection with supplied goods must be submitted
within one week of receipt, along with the packing slip.
Subsequent claims cannot be considered.
The warranty does not apply to damage caused by non-
compliance with these instructions (such damage also
includes damaging the warranty seal). AEG will accept no
5
liability for consequential damage. AEG reserves the right to
rescind all obligations such as warranty agreements, service
contracts, etc. entered into by AEG and its representatives
without prior notification in the event of maintenance and
repair work being carried out with anything other than original
AEG spare parts or spare parts purchased by AEG.
Handling
PROTECT C. is designed and constructed so that all
necessary steps for start-up and operation can be performed
without any internal manipulation of the unit. Maintenance and
repair work may only be performed by trained and qualified
personnel.
Illustrations are provided to clarify and facilitate certain steps.
If danger to personnel and the unit cannot be ruled out in the
case of certain work, it is highlighted accordingly by
pictograms explained in chapter 3.
Hotline
If you still have questions after having read these operating
instructions, please contact your dealer or our "Hotline":
Tel.: ++49 (0)180 5 234 787
Fax: ++49 (0)180 5 234 789
Internet: www.aegpss.de
Copyright
No part of these operating instructions may be transmitted,
reproduced and/or copied by any electronic or mechanical
means without the express prior written permission of AEG.
© Copyright AEG 2007. All rights reserved.
6
Table of Contents
1Notes on these Operating Instructions.............................4
2General Information..........................................................8
2.1 Technology................................................................8
2.2 System Description ...................................................9
2.3 Technical Data ........................................................12
3Safety .............................................................................16
3.1 General Safety Instructions.....................................16
3.2 Accident prevention regulations..............................16
3.3 Qualified personal ...................................................17
3.4 Safety Instructions for PROTECT C. .....................17
3.5 Certification .............................................................20
4Set-Up and Operation ....................................................21
4.1 Unpacking and Inspection.......................................21
4.2 Transportation to the site ........................................22
4.3 Point of Installation..................................................23
4.4 Overview: Connections, Operating / Display Elements...24
4.4.1 Front View........................................................24
4.4.2 Display .............................................................25
4.4.3 Rear view (connections): .................................26
5Commissioning...............................................................28
5.1 Protection for the personnel....................................29
5.2 Mains connection (general).....................................29
5.2.1 Checklist for connectors ..................................29
5.2.2 Connection diameter and protection................30
5.3 One phase mains connector ...................................30
5.3.1 Preparation for the one phase mains connector .....30
5.3.2 Connection of the one phase mains connector.......31
5.3.3 Preparation for the load connection.................31
5.3.4 Connection of the loads ...................................32
5.4 External Battery Expansions...................................32
5.5 Mechanic blocking of the PROTECT C. .................33
7
6Electrical Start-Up ..........................................................34
6.1 Operating ................................................................36
6.1.1 Normal Operation ............................................36
6.1.2 Battery Operation / Autonomy Operation ........37
6.1.3 Bypass Operation ............................................38
6.1.4 Manual bypass.................................................39
6.1.5 Unit Overload...................................................39
7Interfaces and communication .......................................41
7.1 Computer interfaces RS232....................................41
7.2 Communication Slot................................................41
7.3 Shutdown and UPS management software............41
8Signalling and Error Correction ......................................43
8.1 Signalling.................................................................43
8.1.1 Table overview of LED display / alarm signals 45
8.2 Fault Diagnosis / Fault Rectification........................47
8.2.1 Error Messages................................................47
9Parallel operation ...........................................................49
9.1 Functionality ............................................................49
9.2 Setup / connection of the parallel operation field....50
9.3 Operation in parallel compound ..............................51
9.3.1 Activation .........................................................51
9.3.2 Modification in parallel compound ...................53
10 Maintenance ...............................................................55
10.1 Charging the Battery ...........................................55
10.2 Maintenance ........................................................55
10.2.1 Visual Check ....................................................55
10.2.2 Checking the Battery .......................................56
10.2.3 Fan Checking...................................................56
11 Storage, Dismantling and Disposal ............................57
11.1 Storage ................................................................57
11.2 Dismantling..........................................................57
11.3 Disposal...............................................................57
12 Glossary......................................................................58
8
2 General Information
2.1 Technology
i
PROTECT C. is an Uninterruptible Powe
r
Supply (UPS) for essential loads such as PCs,
workstations, servers, network components,
telecommunication equipment and simila
r
devices. It consists of:
♦Mains filter with overvoltage protection (appliance
protection/class D) and mains energy backfeed protection
♦Rectifier section with PFC logic (power factor correction unit)
♦Separate battery charger with switch mode power supply
technology
♦Integrated sealed, maintenance-free battery system
(PROTECT C.6000 / C.10000) as energy storage medium
with downstream DC/DC converter unit
♦IGBT inverter for continuous supply of connected loads
with sinusoidal AC voltage
♦Automatic electronic bypass (SBS = Static Bypass
Switch) as additional passive redundancy
♦Manual bypass for maintenance and service purposes
(with SBS activation when activated)
♦Digital signal processor controlled control unit
9
View of the PROTECT C. components
2.2 System Description
The UPS is connected between the public utility's mains and
the loads to be protected.
The power section of the rectifier converts the mains voltage
to DC voltage for supplying the inverter. The circuit
technology used (PFC) enables sinusoidal current
consumption and therefore operation with little system
disturbance. A separate, second rectifier (charging REC set
up using switch mode power supply technology) is
responsible for charging or trickle-charging the battery
connected in the intermediate circuit. The configuration of this
charging REC means the harmonic content of the charging
current for the battery is almost zero, so the service life of the
battery is increased even more. The inverter is responsible for
converting the DC voltage into a sinusoidal output voltage. A
microprocessor-controlled control system based on pulse-
width modulation (PWM) in conjunction with digital signal
processor technology and extremely quickly pulsating IGBT
power semiconductors of the inverter guarantee that the
10
voltage system on the protected busbar is of the highest
quality and availability.
In the event of mains faults (e.g. current failures), the voltage
continues to be supplied from the inverter to the load without
any interruption. From this point onwards, the inverter draws
its power from the battery instead of the inverter. No switching
operations are necessary; this means there is no interruption
in the supply to the load.
The automatic electronic bypass serves to increase the
security of supply further. It switches the public mains directly
through to the load if there is an inverter malfunction. As a
result, the automatic bypass represents an extra passive
redundancy for the load.
The integrated manual bypass ensures in case of service
and/or maintenances a complete power supply of all
connected loads. The internal electronic circuit (with
exception of the protected manual bypass) can be enabled by
the input fuse.
The maximum security of supply for connected loads is
achieved by switching up to three PROTECT C. UPS
appliances parallel. The n+x technology provides the highest
possible availability by a single or double redundancy. On the
other hand the power can be raised by using the single
redundancy. In case of no redundancy the highest power is
reached with the UPS. The relation between available power
and active redundancy is explained in the following table.
11
Parallel system with PROTECT C. 6000 (S)
Number of UPS units
Available Power
1 2 3
0 6 kVA 12 kVA 18 kVA
1 --- 6 kVA 12 kVA
Active
redundancy
level 2 --- --- 6 kVA
Parallel system with PROTECT C.10000 (S)
Number of UPS units
Available Power
1 2 3
0 10 kVA 20 kVA 30 kVA
1 --- 10 kVA 20 kVA
Active
redundancy
level 2 --- --- 10 kVA
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3
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