Aeroflex PSD60-2R Manuale utente

OPERATION MANUAL

PSD60-2R

FUEL QUANTITY TEST SET

MANUAL NUMBER: E6-0597-01 (75322)

REVISION: A1

DATE: 08/24/2011

WARNING: INFORMATION SUBJECT TO EXPORT CONTROL LAWS

This document contains controlled technology or technical data under the jurisdiction of the Export Administration

Regulations (EAR), 15 CFR 730-774. It cannot be transferred to any foreign third party without the specific prior

approval of the U.S. Department of Commerce Bureau of Industry and Security (BIS). Violations of these

regulations are punishable by fine, imprisonment, or both.

This document is proprietary to Aeroflex,

and is not to be reproduced or otherwise disseminated without the written consent of Aeroflex.

14408 West 105th Street – Lenexa, KS – 66215-2316

Telephone: (800) 237-2831 / (913) 693-1700 Fax: (913) 324-3103

www.aeroflex.com

Aeroflex Wichita, Inc. • 14408 West 105th Street • Lenexa • KS 66215-2316 • USA

Tel: +1 (913) 693 1700 • Fax: + 1 (913) 324 3103 • www.aeroflex.com

05-0035-00 Rev 05

ELECTROSTATIC DISCHARGE GENERAL WARNINGS FOR ALL EQUIPMENT

CAUTION: THIS EQUIPMENT MAY CONTAIN ELECTROSTATIC DISCHARGE (ESD) SENSITIVE

COMPONENTS. TO PREVENT ESD SENSITIVE EQUIPMENT FROM POSSIBLE

DAMAGE, OBSERVE THE FOLLOWING PRECAUTIONS WHEN HANDLING ANY ESD

SENSITIVE COMPONENTS, OR UNITS CONTAINING ESD SENSITIVE

COMPONENTS:

a. Maintenance or service personnel must be grounded though a conductive wrist strap, or a similar

grounding device, using a 1 Mseries resistor for equipment protection against static discharge,

and personal protection against electrical shock.

b. All tools must be grounded (including soldering tools) that may come into contact with the

equipment. Hand contact will provide sufficient grounding for tools that are not otherwise

grounded, provided the operator is grounded through an acceptable grounding device such as a

wrist strap.

c. Maintenance or service of the unit must be done at a grounded, ESD workstation.

d. Before maintenance or service of the equipment, disconnect all power sources, signal sources,

and loads connected to the unit.

e. If maintenance or service must be performed with power applied, take precautions against

accidental disconnection of equipment components. Specifically, do not remove integrated

circuits or printed circuit boards from equipment while the equipment has power applied.

f. All ESD sensitive components are shipped in protective tubes or electrically conductive foam.

The components should be stored using the original container/package when not being used or

tested. If the original storage material is not available, use similar or equivalent protective

storage material.

g. When ESD sensitive components are removed from a unit, the components must be placed on a

conductive surface, or in an electrically conductive container.

h. When in storage or not being repaired, all printed circuits boards must be kept in electrically

conductive bags, or other electrically conductive containers.

i. Do not unnecessarily pick up, hold, or directly carry ESD sensitive devices.

Failure to comply with these precautions may cause permanent damage to ESD sensitive devices. This

damage can cause devices to fail immediately, or at a later time without apparent cause.

Aeroflex Operation Manual

SAFETY AND REGULATORY INFORMATION

PSD60-2R - REV. 0 – JANUARY 12, 2007 – PAGE 1

Safety and Regulatory Information

Review this product and related documentation to familiarize yourself with

safety markings and instructions before you operate this equipment.

WARNING The WARNING notice denotes a hazard. It calls attention to a procedure,

practice, or the like, that, if not correctly performed or adhered to, could result in

damage to the product or loss of important data. Do not proceed beyond a

WARNING notice until the indicated conditions are fully understood and met.

CAUTION The CAUTION notice denotes a hazard. It calls attention to an operating

procedure, practice, or the like, which, if not correctly performed or adhered to,

could result in damage to the product or loss of important data. Do not proceed

beyond a CAUTION notice until the indicated conditions are fully understood and

met.

Caution (refer to accompanying documents). Attention – refer to the manual.

This symbol indicates that information about usage of a feature is contained in

the manual.

Equipment Markings

The following markings may appear on this equipment:

Direct current. This symbol indicates that the equipment requires direct current

input.

Alternating current. This symbol indicates that the equipment requires

alternating current input.

Both direct and alternating current. This symbol indicates that the equipment

requires either ac or dc input at the same connector.

Three-phase alternating current. This symbol indicates that the equipment

requires 3-phase ac input.

Earth (ground) terminal. This symbol indicates the ground (earth) terminal.

Aeroflex Operation Manual

SAFETY AND REGULATORY INFORMATION

PSD60-2R - REV. 0 – JANUARY 12, 2007 – PAGE 2

Protective conductor terminal. This symbol indicates the protective ground

(earth) terminal.

Frame or chassis terminal. This symbol indicates the frame or chassis terminal

for connection to ground.

Equipotentiality. This symbol indicates an equipotentiality terminal.

On (Supply). This symbol indicates that the power line switch is ON.

Off (Supply). This symbol indicates that the power line switch is OFF.

Standby. This symbol indicates that the power line switch is in STANDBY.

Caution, risk of electric shock. Danger – high voltage.

Caution, hot surface. Danger – high temperature surface.

Caution (refer to accompanying documents). Attention – refer to the manual.

This symbol indicates that information about usage of a feature is contained in

the manual.

In-position of a bistable push control. This symbol indicates the in (on)

position of a bistable push control.

Out-position of a bistable push control. This symbol indicates the out (off)

position of a bistable push control.

CE Mark. ™ of the European Community.

Aeroflex Operation Manual

SAFETY AND REGULATORY INFORMATION

PSD60-2R - REV. 0 – JANUARY 12, 2007 – PAGE 3

Fuse Symbol. To indicate a fuse.

Warnings

WARNING Do not use the equipment in a manner not specified in this manual!

WARNING Equipment should only be serviced by authorized personnel.

CLEANING WARNING

Keep the equipment dry to avoid damage to the equipment. To prevent damage,

never apply solvents to the equipment housing. For cleaning, wipe the

equipment with a cloth that is lightly dampened with water, mild detergent, or

alcohol. Do not use aromatic hydrocarbons, chlorinated solvents, or methanol-

based fluids.

DO NOT OPERATE IN EXPLOSIVE ATMOSPHERES

To avoid explosion, do not operate the equipment in an atmosphere of explosive

gas.

WARNING Equipment contains no-rechargeable batteries. Use only 1.5-V size C alkaline

cells. Never attempt to recharge these cells.

NOTE For EMC testing M17/84-RG223 double shielded coaxial cable, 4.5 m long, with

BNC connectors, shielding terminated 360°at both end connectors, and

unterminated at far end were used at terminals (ports) INDICATOR LOZ (J1),

INDICATOR HIZ (J2), INDICATOR COMP (J3), TANK UNITS LOZ (J4), TANK

UNITS HIZ (J5), AND TANK UNITS COMP (J6).

CAUTION This equipment is electrostatic discharge (ESD) sensitive. Use of the supplied

ESD wrist strap with cord (JPN 90-0283-02), or equivalent, must be used at all

times when operating this unit. See the manufacturer’s instructions that come

with each package for proper connection and use.

Aeroflex Operation Manual

REVISION HISTORY – PSD60-2R OPERATION MANUAL

E6-0597-01 / 10000015086 / 75322

06-0597-01 / 10000015087 / 3358

Revision Date Reason Reference

0 01/12/07 New release

A0 9/30/10 Add 2-wire / 3-wire switch 500000001002

A1 8/24/11 Add OR and SH error codes in Section 2.6 500000002086

Aeroflex Operation Manual

REVISION HISTORY BY DRAWING NUMBER

MANUAL: PSD60-2R Fuel Quantity Test Set Operation

REVISION: A1 – August 24, 2011

REV. REV.

DRAWING NO. LEVEL DRAWING NO. LEVEL

Safety and Regulatory

Information 00

Table of Contents 01

Section I 01

Section II 01

Section III 00

Section IV 00

Appendix A 00

DRAWING REVISION HISTORY – PSD60-2R – AUGUST 24, 2011 – PAGE 1 OF 1

Aeroflex Operation Manual

PSD60-2R – REV 01 – SEPTEMBER 30, 2010 – PAGE T-1

TABLE OF CONTENTS

SECTION I

GENERAL INFORMATION

SECTION PAGE NUMBER

1.1 INTRODUCTION ........................................................................................ 1-1

1.2 EQUIPMENT DESCRIPTION..................................................................... 1-2

1.3 UNPACKING AND INSPECTING EQUIPMENT ........................................ 1-5

1.4 SPECIFICATIONS...................................................................................... 1-5

1.5 ACCESSORIES SUPPLIED ....................................................................... 1-6

1.6 EQUIPMENT REQUIRED BUT NOT SUPPLIED....................................... 1-6

SECTION II

OPERATION

2.1 GENERAL INFORMATION......................................................................... 2-1

2.2 CAPACITANCE MEASURMENT................................................................ 2-1

2.3 CAPACITANCE SIMULATION ................................................................... 2-2

2.4 RESISTANCE MEASURMENT .................................................................. 2-3

2.5 DTF MEASURMENT .................................................................................. 2-3

2.6 ERROR CODES ......................................................................................... 2-3

SECTION III

THEORY OF OPERATIONS

3.1 GENERAL THEORY OF OPERATIONS.................................................... 3-1

SECTION IV

MAINTENANCE

4.1 GENERAL MAINTENANCE........................................................................ 4-1

4.2 BILLS OF MAT, ASSY DWGS, SCHEMATICS & TEST PROCED............ 4-1

APPENDIX A

THREE TERMINAL MEGGER

A.1 PSD60-2R THREE TERMINAL MEGGER................................................. A-1

Aeroflex Operation Manual

PSD60-2R – REV 01 – SEPTEMBER 30, 2010 – PAGE 1-1

SECTION I

GENERAL INFORMATION

1.1 INTRODUCTION

This manual provides operational information for the Aeroflex PSD60-2R Fuel Quantity Gauging System Test Set.

The PSD60-2R Fuel Quantity Gauging System Test Set is an instrument that permits complete functional

checkout and calibration of an AC Fuel Gauging System, on or off the aircraft. The test set can accurately

measure the capacitance of Tank Units, Compensators, or entire systems. The test set can also simulate

capacitance values for the operation of Indicators, as well as measure the insulation resistance of Tank Units and

cabling.

The insulation resistance measurement circuit normally operates in three terminal configuration. If a direct short

is present from signal source to ground the system will display short. If a direct short is present from signal return

to ground the systems reading is undefined.

Operation of the test set is essentially automatic (no manual nulling required). To evaluate a particular system,

connect it to the applicable input. Panel controls are set to determine what is displayed on the digital display.

The test set is powered by 18 C sized alkaline batteries. The batteries may be replaced without need of test set

recalibration. Battery condition is displayed on the digital readout.

The test set is shipped with a chassis ground cable. In order to properly test a system, specific aircraft interface

cables are required but not furnished with the test set.

Aeroflex Operation Manual

PSD60-2R – REV 01 – SEPTEMBER 30, 2010 – PAGE 1-2

1.2 EQUIPMENT DESCRIPTION

Figure 1-1 shows the front panel of the test set. Refer to Table 1-1 for the description and function of each item.

FIGURE 1-1

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