Allen-Bradley ProcessLogix R300.1 Manuale utente

Publication 1757-QS030A-US-P - March 2000

Quick Start

Getting Started with ProcessLogix R300.1

This Quick Start guide describes the tasks you will need to complete to become

familiar with the ProcessLogix™ system, including:

•starting the software

•creating a controller

•creating digital and analog I/O modules

•assigning modules to a Controller Execution Environment (CEE)

•configuring a Peer-to-Peer Block

²creating a Control Module

²building the Peer-to-Peer Block

²downloading the Control Module to the 1757-PLX52 Process Controller

module

²verifying proper operation

•creating a PID Loop

²creating a Control Module

²building the PID loop

²downloading the Control Module to the 1757-PLX52 Process Controller

module

²verifying proper operation

•viewing pre-built screens

•shutting down the system

This chapter also explains what you need to do before you begin installing the

system. Refer to the ProcessLogix Hardware Installation Instructions, publication

1757-IN901A-US-P for information on the components that make up your

ProcessLogix system

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Important User Information

Because of the variety of uses for the products described in this publication, those

responsible for the application and use of this control equipment must satisfy

themselves that all necessary steps have been taken to assure that each application

and use meets all performance and safety requirements, including any applicable

laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in this guide

are intended solely for purposes of example. Since there are many variables and

requirements associated with any particular installation, Allen-Bradley does not

assume responsibility or liability (to include intellectual property liability) for actual

use based upon the examples shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation

and Maintenance of Solid-State Control (available from your local Allen-Bradley

office), describes some important differences between solid-state equipment and

electromechanical devices that should be taken into consideration when applying

products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or part,

without written permission of Rockwell Automation, is prohibited.

Throughout this manual we use notes to make you aware of safety considerations

Attention statements help you to:

•identify a hazard

•void a hazard

•recognize the consequences

Allen-Bradley is a trademark of Rockwell Automation

ATTENTION

Identifies information about practices or circumstances that

can lead to personal injury or death, property damage or

economic loss.

IMPORTANT Identifies information that is critical for successful application

and understanding of the product.

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The tasks described in this Quick Start represent a sample program. This program is

not intended for actual process control applications. After you have completed the

tasks in this sample program, you can use the sample to guide you as you program

your own process control application.

When completing the tasks in this Quick Start, always use the parameter names we

suggest so that the pre-built screens provided with the ProcessLogix system work

correctly.

Before You Begin

Before you begin installing the system, ensure that you have already:

•installed the chassis and power supply

•installed the 1757-PLX52 Process Controller module

•installed the CNB module

•installed the analog and digital I/O modules you want to use in your system

•set up and configured the ProcessLogix server

We explain how to do all of these tasks in the ProcessLogix Hardware Installation

Instructions, publication 1757-IN901A-US-P.

ATTENTION

The ProcessLogix R300.1 server runs on Microsoft Windows

NT 4.0 (Service Pack 5).

TIP

For details on installing ProcessLogix software on a

ProcessLogix server, refer to the ProcessLogix Installation and

Upgrade Guide for the most current ProcessLogix release. For

R300.1, the publication number is 1757-IN030A-US-P.

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4Getting Started with ProcessLogix R300.1

Publication 1757-QS030A-US-P - March 2000

Starting the Software

In this section, we explain how to start:

•The ProcessLogix server program

•Control Builder software

Verifying ControlNet nodes and I/O modules

The CDA program starts up RSLinx and all configured drivers for ControlNet

communications from the server to the controller backplane.

You should verify the ControlNet nodes and the I/O modules you will be using in

your system. For purposes of illustration, we will use two ControlNet nodes:

•ControlNet module with address 1 at slot 0 in the chassis (To set the node

address, adjust the rotary switches on top of the module. See the schematic

on the right side of the module for a guide to selecting the address), and

•the ProcessLogix server at ControlNet address 20 (set in RSLinx Software)

TIP

The System Repository is a database that contains information

about your control environment. The CDA program controls

communications between ProcessLogix server applications and

RSLinxcommunication software. The System Repository and

the CDA program are both Windows NT Services that start

automatically.

TIP

If the LED on the front of the ControlNet module reads ERR,

no other ControlNet devices are present on the network.

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Verify the ControlNet nodes using NTOOLS:

 To view chassis configuration click on Start ⇒ Programs ⇒ ProcessLogix

Engineering Tools ⇒ NTOOLS.

 Click OK.

 Click on NetworkTools ⇒ Settings.

 Select the Ping radio button.

 Click OK.

 Click on NetworkTools ⇒ Ping.

 Click on 01 Series R CNI. Set the number of slots in Local Chassis Settings to

match your chassis size (this is a one-time setting), and click OK.

 Verify that all I/O modules appear as configured in the chassis.

 Exit NTOOLS by clicking on NetworkTools ⇒ Exit.

Starting the ProcessLogix server

The ProcessLogix Server program is the operating system for the ProcessLogix

server. To start the server:

 Click on Start ⇒ Programs ⇒ ProcessLogix Server ⇒ Start-Stop

ProcessLogix Server.

 On the dialog box that appears, click on the Start button. (If server is already

started, skip to next section).

 A dialog box asking you if you are sure you want to start the server appears.

Click on Yes.

TIP

You may experience a delay while the system launches all

server tasks and services.

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6Getting Started with ProcessLogix R300.1

Publication 1757-QS030A-US-P - March 2000

Turning off areas

Areas are portions of a process you wish to control. This Quick Start assumes that

areas are turned off. To turn off areas:

 Click on Start ⇒ Programs ⇒ ProcessLogix Server ⇒ Station.

 Select Configure ⇒ Areas.

 Access manager mode.

a. Click on “Oper” in the bottom right of the screen. You see a flashing

cursor in a box in the upper right corner of the screen (below the

toolbar).

b. Type mngr (lower case).

c. Press the Enter key. “Oper” changes to “Mngr”.

 To disable areas, uncheck the Areas Enable check box.

 Exit Station.

Starting Control Builder

Control Builder software is an application you use to develop Control Modules and

Sequential Control Modules. The Control Modules and Sequential Control Modules

are downloaded to the 1757-PLX52 Process Controller module.

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To start Control Builder:

 Click on Start ⇒ Programs ⇒ ProcessLogix Engineering Tools ⇒ Control

Builder.

 A Login Information window appears. Enter your user name “mngr”

(lowercase) and password “mngr1” (lowercase). Click OK.

 Control Builder starts up displaying a “tree” view:

We describe the available trees in the following table:

this tree view: shows you:

Project the offline copy of your project

Loaded/Monitoring The loaded or runtime (currently monitoring) copy of the application

executing on the 1757-PLX52 Process Controller module

Library •available I/O modules (IOM)

•available function blocks for use in Control Modules

•available function blocks for use in Sequential Control

Modules.

•available control component libraries (CCLs)

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8Getting Started with ProcessLogix R300.1

Publication 1757-QS030A-US-P - March 2000

Once you have opened Control Builder, you can begin configuring your hardware.

Creating a Controller

The first step in configuring your hardware is to create a controller.

 In Control Builder, select File ⇒ New ⇒ Controller ⇒ C200 Controller.

Realize that C200 Controller = PLX52. You see the New Controller dialog

box:

 In the New Controller dialog box, select the following:

in this field: select:

CPM Slot Number 01

Uplink MAC Address 01 (for the ControlNet CNB card)

Getting Started with ProcessLogix R300.1 9

Publication 1757-QS030A-US-P - March 2000

 Click on OK to close the New Controller dialog box.

 Click OK to close the Parameters Configuration dialog box.

 To see your newly configured CPM and CEE, click the Project tab.

The CEE is listed under the CPM and is connected directly to it. This tells

you that the CEE is assigned to the CPM.

 Enter the server parameters by following these steps:

a. Under the Project tab, double-click on the CPM0101 icon.

b. Select the Server Parameters tab.

c. Enter the following parameters (non-case-sensitive), and click OK.

TIP

As you enter the CPM slot number and the uplink MAC

address, notice the CPM and CEE name fields on the bottom

half of the New Controller dialog box. You will see that the

CPM and CEE names are assigned automatically. You can

change the CPM or CEE name by clicking on the CPM or CEE

name field and typing a new name.

If you want to change the CPM or CEE name, do so now, since

the CPM and CEE names reference all screen and tag names in

the server database.

TIP

To see the CPM and CEE, you may need to expand the Root

branch of your tree by clicking on the small “+” sign to the left

of the word Root.

in this field: for the CPM, enter: for the CEE, enter:

Point Detail Page sysdtlcpma.dsp sysdtlceea.dsp

Group Detail Page sysgrpcpma.dsp sysgrpceea.dsp

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10 Getting Started with ProcessLogix R300.1

Publication 1757-QS030A-US-P - March 2000

 Load the CPM and the CEE:

a. In the project tab, click on CPM0101.

b. From the Toolbar Menu, click on the green down arrow.

c. The Load dialog box appears. Verify the selected object is CPM0101, and

click on Continue.

d. Verify that the loaded CPM and CEE can be seen on the Monitoring Tab

Configuring I/O Modules

Once you have created a controller, the next step is to configure the I/O modules

you will use in your system.

Before you can configure a module, you must add it from the library to your

project:

 Click on the Library tab.

 Click the “+” to the left of the I/O icon to see a list of available modules.

TIP

Loading the CPM also loads the corresponding CEE. To see the

CPM and CEE in the Monitoring tab, you may need to expand

the Root branch of your tree by clicking on the small “+” sign

to the left of the word Root. The CPM should appear green.

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