Atlantic Alfea extensa + Manuale utente

Installation and

operating manual

intended for professionals

To be saved for

future consultation

Document n° 1734-10- ~ 19/05/2017

alféa extensa +

atlantic-comfort.com

FR NL DE EN IT

ES PT PL PT PT

Heat pump air/water

split 1 service

Outdoor unit Hydraulic unit

WOYA 060 LFCA 023650

WOYA 080 LFCA 023651

WOYA 100 LFTA

WOYG112LHT 023652

WOYG112LCTA

WOYG140LCTA

Contents

Package . . . . . . . . . . . . . . . . . . . . . . . . 4

Denitions . . . . . . . . . . . . . . . . . . . . . . . 4

Specications . . . . . . . . . . . . . . . . . . . . . 5

Description. . . . . . . . . . . . . . . . . . . . . . 10

Operating principle . . . . . . . . . . . . . . . . . 11

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Regulation installation and maintenance conditions 13

Unpacking and reservations. . . . . . . . . . . . . 13

Receipt . . . . . . . . . . . . . . . . . . . . 13

Handling . . . . . . . . . . . . . . . . . . . 13

Containment of refrigerant circuits . . . . . . 13

Accessories provided . . . . . . . . . . . . . 13

Installation of refrigerant connections . . . . . . . . 14

Installation of the outdoor unit . . . . . . . . . . . . 15

Installation precautions . . . . . . . . . . . . 15

Outdoor unit positioning . . . . . . . . . . . 17

Condensate drain hose . . . . . . . . . . . . 17

Installing the hydraulic unit . . . . . . . . . . . . . 18

Installation precautions . . . . . . . . . . . . 18

Positioning the hydraulic unit . . . . . . . . . 18

"This device requires for its installation, the intervention of qualied personnel with a certicate of

capacity for handling refrigerants.

Description of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Refrigerant gas connection and lling the installation with gas . . . . . . 19

Rules and precautions. . . . . . . . . . . . . . . . 19

Shaping the refrigeration pipes . . . . . . . . . . . 19

Bending . . . . . . . . . . . . . . . . . . . . 19

Creating the arings . . . . . . . . . . . . . 19

Accessing the hydraulic unit’s

refrigerant connections . . . . . . . . . . . . 20

Check and connecting. . . . . . . . . . . . . . . . 22

Filling the installation with gas. . . . . . . . . . . . 24

Seal test . . . . . . . . . . . . . . . . . . . 25

Creating a vacuum . . . . . . . . . . . . . . 25

Filling the installation with gas . . . . . . . . 26

Final sealing test . . . . . . . . . . . . . . . 26

Additional charge . . . . . . . . . . . . . . . 27

Pump down operation (Refrigerant collecting

operation) outdoor unit . . . . . . . . . . . . 28

Hydraulic connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Connecting to the Heating circuit . . . . . . . . . . 30

Rinsing out the installation . . . . . . . . . . 30

Connecting . . . . . . . . . . . . . . . . . . 30

Volume of the heating system . . . . . . . . 31

Filling and purging the installation . . . . . . . . . . 31

Heating circulation pump speed settings . . . . . . 32

Installation and operation manual "1734 - EN"

Heat pump air/water split 1 service alféa extensa +

- 2 -

Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

General . . . . . . . . . . . . . . . . . . . . . . . 36

Characteristic of the electrical supply. . . . . 36

General remarks on electrical connections . . 36

Overview of all the electrical connections . . 37

Cable section and protection rating . . . . . . . . . 37

Electrical connections on the outdoor unit side . . . 38

Electrical connections on the hydraulic unit side . . 40

Outdoor sensor . . . . . . . . . . . . . . . . . . . 43

Room thermostat and/or room control unit . . . . . 43

Installing a room sensor . . . . . . . . . . . 43

Installing a room control unit . . . . . . . . . 43

Fan convectors or dynamic radiators area . . 43

Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Conguring room thermostat . . . . . . . . . . . . 44 Conguring room control unit . . . . . . . . . . . . 45

Regulation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

User interface, Room control unit (option) and

Room thermostat (option) . . . . . . . . . . . . . . 46

Description of the display . . . . . . . . . . . . . . 48

Temperature control . . . . . . . . . . . . . . . . . 48

Set to . . . . . . . . . . . . . . . . . . . . . 48

Parametering the setting . . . . . . . . . . . . . . 50

General . . . . . . . . . . . . . . . . . . . . 50

Setting parameters . . . . . . . . . . . . . . 50

Recommended settings according to the heat

emitters installation . . . . . . . . . . . . . . 50

List of function lines

(settings, diagnosis, status). . . . . . . . . . 51

Overall hydraulic layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Electrical wiring diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Faults displayed on the hydraulic unit . . . . . . . . 74

Information display . . . . . . . . . . . . . . . . . 76

Faults displayed outdoor unit . . . . . . . . . . . . 77

Maintenance of the installation . . . . . . . . . . . . . . . . . . . . . . . . 78

Hydraulic checks . . . . . . . . . . . . . . . . . . 78

Checking the outdoor unit . . . . . . . . . . . . . . 78

Electrical checks. . . . . . . . . . . . . . . . . . . 78

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Emptying the hydraulic unit . . . . . . . . . . . . . 78 Distribution valve . . . . . . . . . . . . . . . . . . 78

Quick-start procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Start-up check-list . . . . . . . . . . . . . . . . . . 80

Before starting-up. . . . . . . . . . . . . . . 80

Starting-up . . . . . . . . . . . . . . . . . . 81

Settings sheet . . . . . . . . . . . . . . . . . . . . 82

Start-up data sheet . . . . . . . . . . . . . . . . . 83

ErP performance values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

ErP Denition . . . . . . . . . . . . . . . . . . . . 84

ErP specications . . . . . . . . . . . . . . . . . . 84

Package che . . . . . . . . . . . . . . . . . . . . 88

Instructions for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Installation and operation manual "1734 - EN" - 3 -

Heat pump air/water split 1 service alféa extensa +

1.1 Package

• 1 package: Outdoor unit.

• 1 package: Hydraulic unit and outdoor sensor.

1.2 Denitions

- Split: The heat pump consists of two elements

(an outdoor unit for outdoor and a hydraulic unit for

inside the dwelling).

- Air/water: The surrounding air is the energy source.

This energy is transmitted to the water in the heating

circuit by the heat pump.

-Inverter: The fan and compressor speeds are modulated

according to the heating requirements. This technology

enables you to save on energy and operate on a single-

phase power supply, whatever the heat pump's output,

by avoiding heavy intensities on start-up.

-COP (coefcient of performance): This is the

relationship between the energy transmitted to the

heating circuit and consumed electrical energy.

1 Description of the unit

Installation and operation manual "1734 - EN"

Heat pump air/water split 1 service alféa extensa +

- 4 -

Packing list

Heat pump (HP) Outdoor unit Hydraulic unit

Models Code Réf. Code Réf. Code

alféa extensa + 5 522220 WOYA060LFCA 700171 MH extensa + 5 023650

alféa extensa + 6 522221 WOYA060LFCA 700171

MH extensa + 6-10 023651alféa extensa + 8 522222 WOYA080LFCA 700172

alféa extensa + 10 522225 WOYA100LFTA 700173

alféa extensa + 13 522226 WOYG112LHT 700197

MH extensa + 13-16 023652WOYG112LCTA 700174

alféa extensa + 16 522227 WOYG140LCTA 700175

• Swimming pool kit (code 074726).

• Cooling kit (code 075312).

• High ow rate circulating pump kit (code 074067)

for the installation of 1 circuit oor heating.

• Kit Pack PAC (code 602 231).

Scope of application

This heat pump provides:

- Heating in winter,

- The addition of electrical back-ups*, for extra heating

on the coldest days,

- Installation with boiler connection* as a supplementary

heating for the coldest days,

- Control of two heating circuits*,

- Production of domestic hot water* (provided that

combined with a DHW tank),

- Cooling in summer* (for oor heating-cooling system

or fan-convectors),

- Heating the swimming pool*.

* : These options require the use of additional kits

(see para " Required accessory" or "Optional equipment").

Required accessory (except with Boiler connection

kit).

• Electrical back-ups kit (code 073985).

Optional equipment

• 2nd circuit kit (code 074025)

for connecting 2 heating circuits.

• Regulation extension kit (code 075311)

to manage a 2nd heating circuit, swimming pool,

telephone modem etc...

• DHW kit (code 073991)

for connecting a DHW tank (with built-in electrical

back-ups).

• Boiler connection kit (code 073989)

for connecting a boiler to the heat pump.

• Room thermostat T55 (code 073951),

Room thermostat radio T58 (code 075313)

for correcting the ambient temperature.

• Room control unit T75 (code 073954),

Room control unit radio T78 (code 074061)

for correcting the ambient temperature and

programming the heat pump.

• Anti-vibration blocks (code 523574).

• White PVC oor support (code 809532) or

Black rubber oor support (code 809536).

1.3 Specications

1 Hydraulic unit : Sound pressure level in (x)m of the device, 1.5 m of the

ground, the open eld / Outdoor unit : Sound pressure level in (x)m of the

device,middle from the ground of the height of the outdoor unit , the open eld.

2 The sound power level is a laboratory measure of the emitted sound power

but contrary to the noise level, it doesn't correspond to the measure of the felt.

3 Refrigerant R410A (as per the standard EN 378.1).

4 Factory charge of refrigerant R410A.

5 Taking into account the possible additional load of refrigeration uid R410A

(see page 27).

Designation models alféa extensa + 5 6 8 10 13 16

Nominal heating performances (outdoor temperature/ initial temperature)

Heat output

+7 °C / +35 °C - Floor heating system kW 4.50 6.00 7.50 10.00 14.01 16.06

-7 °C / +35 °C - Floor heating system kW 4.10 4.60 5.70 7.40 9.45 12.93

+7 °C / +45 °C - Low temperature radiator kW 4.50 5.10 6.20 8.27 10.43 13.60

-7 °C / +45 °C - Low temperature radiator kW 4.10 4.45 5.05 7.40 9.25 11.20

+7 °C / +55 °C - Radiator kW 4.50 4.50 5.0 7.00 7.84 10.03

-7 °C / +55 °C - Radiator kW 3.70 3.85 5.20 7.00 7.29 8.65

Power absorbed

+7 °C / +35 °C - Floor heating system kW 1.00 1.41 1.84 2.49 3.50 4.37

-7 °C / +35 °C - Floor heating system kW 1.47 1.74 2.23 2.97 3.92 5.32

+7 °C / +45 °C - Low temperature radiator kW 1.31 1.50 1.87 2.53 3.19 4.38

-7 °C / +45 °C - Low temperature radiator kW 1.86 2.04 2.47 3.70 4.38 5.22

+7 °C / +55 °C - Radiator kW 1.79 1.79 1.94 2.86 3.25 4.01

-7 °C / +55 °C - Radiator kW 2.20 2.33 3.34 4.15 4.45 5.20

Coefcient of performance (COP) (+7°C / + 35°C) 4.52 4.26 4.08 4.02 4.00 3.68

Electrical characteristics

Supply voltage (50 HZ) V 230

Maximum current for appliance A11 12.5 17.5 18.5 22 25

Nominal current A 4.5 6.3 8.1 10.9 11.4 14.2

Max. current of the Heating electrical back-ups A13.05 / 26.1

Power of the Heating electrical back-ups kW ajustable 3 or 6 kW

Real power absorbed by the fan W 49 49 49 100 2 x 100 2 x 100

Real power absorbed by the circulation pump W 24 24 24 24 39.5 39.5

Maximum power absorption by the outdoor unit W 2530 2875 4025 4255 5060 5750

Hydraulic circuit

Maximum operating pressure Heating MPa (bar) 0.3 (3)

Hydraulic system ow rate 4°C<Δt<8°C

(nominal conditions) mini / maxi l/h 490 / 980 650 / 1300 810 / 1620 1080 / 2160 1380 / 2760 1720 / 3450

Various

Weight of outdoor unit Kg 41 41 42 60 92 92

Noise level at 1 m 1 (hydraulic unit) dB (A) 39

Sound power level according to EN 12102 2 (hydraulic unit) dB (A) 46

Noise level at 1 m 1 (outdoor unit) dB (A) 41 41 47 47 47 48

Sound power level according to EN 12102 2 (outdoor unit) dB (A) 63 63 69 69 69 70

Weight of hydraulic unit (empty / full of water) Kg 42 / 58

Water capacity of the hydraulic unit l 16

Heating system operating limits

Outdoor temperature mini / maxi °C -20/+35 -20/+35 -20/+35 -20/+35 -25/+35 -25/+35

Initial max. heating water temperature

Floor heating system °C 45

Initial max. heating water temperature

Low temperature radiator °C 55 55 55 55 55 55

Flow min. heating water temperatur °C 8

Refrigeration circuit

Diameter of "Gas" pipes Inches 1/2 1/2 5/8 5/8 5/8 5/8

Diameter of "Liquid" pipes Inches 1/4 1/4 1/4 3/8 3/8 3/8

Factory charge of refrigerant R410A 3g 1100 1100 1400 1800 2500 2500

Maximum operating pressure MPa (bar) 4.15 (41.5)

Minimum / Maximum length of pipes 4m 5 /15 5 /15 5 /15 5 /15 5 /15 5 /15

Maximum length of pipes 5m30 30 30 30 20 20

Maximum level difference m20 20 20 20 15 15

Installation and operation manual "1734 - EN" - 5 -

Heat pump air/water split 1 service alféa extensa +

gure 2 - Dimensions in mm

650

AIR

370

830

196

900 77

33031

147

170

400

540

4 holes Ø11

790

290

18 23

209

352

620

320

110

175

AIR

Installation and operation manual "1734 - EN"

Heat pump air/water split 1 service alféa extensa +

- 6 -

"Outdoor unit,

Models extensa + 5, 6 & 8

"Outdoor unit,

Model extensa + 10

450

800

843

97 98 457

479

Heating return

ø M 26x34

Heating ow

ø M 26x34

Front view Side view

"Hydraulic unit

gure 4 - Dimensions in mm

Installation and operation manual "1734 - EN" - 7 -

Heat pump air/water split 1 service alféa extensa +

"Outdoor unit,

Models extensa + 13 & 16

31 77900330 12

400

650

1290

151

170

196

370

3/8

5/8

Air

Overflow hole (Ø 20) 4Ø12Holes

Top view

Front view

Sight of lower part

Side view

Air

gure 3 - Dimensions in mm

gure 5 - Hydraulic pressures and ow rates available (models extensa + 5, 6, 8 & 10)

-50

1000

10000

43907

2490

338

-25025 50 75

°C

2500

5000

7500

10000

12500

15000

17500

20000

22500

25000

27500

30000

32500

0102030405060708090 100

B3977

Outdoor sensor QAC34 Heat pump return sensor

Heat pump ow sensor

gure 6 - Ohmic values of the sensors (hydraulic unit)

mCE

1 mbar=10 mmCE=100 Pa

m/h

11,5 20,50

mCE

1 mbar=10 mmCE=100 Pa

m/h

11,5 20,50

Variable pressure Constant pressure

Installation and operation manual "1734 - EN"

Heat pump air/water split 1 service alféa extensa +

- 8 -

gure 7 - Hydraulic pressures and ow rates available (models extensa + 13 & 16)

mCE

1 mbar=10 mmCE=100 Pa

m/h

11,5 20,50

0 0,5 1 1,5 2 m

mCE

1 mbar=10 mmCE=100 Pa

m/h

11,5 20,50

0 0,5 1 1,5 2 m

Variable pressure Constante pressure

gure 8 - Ohmic values of the sensors (outdoor unit)

-20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130

10000

1000

100

- Compressor

- Discharge

- Condensation

- Expansion valve

- Evaporator inlet

- Outdoor

Temperature °C

Ohmic value (kΩ)

Installation and operation manual "1734 - EN" - 9 -

Heat pump air/water split 1 service alféa extensa +

1.4 Description

gure 9 - Outdoor unit components

234

1211

234

1211

Legend :

1 - Low-noise, high-output fan.

2 - Electric variable speed "Inverter" motor.

3 - Control lights and buttons.

4 - Connection terminal blocks

(power and interconnection).

5 - Refrigerant accumulator bottle.

6 - Cycle reversing valve.

7 - Anti-corrosion treated bodywork.

8 - Electronic expansion valve.

9 - Noise and temperature insulated

"Inverter" compressor.

10 - Refrigeration connection valves

(ared connectors) with protective caps.

11 - Holding tank with condensate drain hole.

12 - High-performance exchange surface evaporator ;

anti-corrosion treated hydrophilic aluminium ns and

grooved copper tubes.

13 - "Inverter" control unit.

14 - Solenoid valve for liquid injection.

15 - Electric expansion valve for liquid injection.

"Models extensa + 5 & 6 "Model extensa + 8

1211

"Model extensa + 10 "Models extensa + 13 & 16

13 14

Installation and operation manual "1734 - EN"

Heat pump air/water split 1 service alféa extensa +

- 10 -

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