AU Tool CT180 Manuale utente
www.autooltech.com
AUTOOL CT180
Fuel Injector Tester
User Manual
Copyright Information
All rights reserved by AUTOOL TECH. CO., LTD. No part of this publication may be reproduced, stored
in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying,
recording or otherwise, without the prior written permission of AUTOOL. The information contained
herein is designed only for the use of this unit. AUTOOL is not responsible for any use of this information
as applied to other units.
Neither AUTOOL nor its affiliates shall be liable to the purchaser of this unit or third parties for damages,
losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or
abuse of this unit, or unauthorizedmodifications, repairs, or alterations to this unit, or failure to strictly
comply with AUTOOL operating and maintenance instructions.
AUTOOL shall not be liable for any damages or problems arising from the use of anyoptions or any
consumable products other than those designated as OriginalAUTOOL Products or AUTOOL Approved
Products by AUTOOL.
Other product names used herein are for identification purposes only and may betrademarks of their
respective owners. AUTOOL disclaims any and all rights in those marks.
This unit is made for the purpose of persons who have special techniques and certifications.
Manual are either trademarks, registered trademarks, service marks, domain names, logos, company
names of or are otherwise the property of AUTOOL or its affiliates. Incountries where any of the
AUTOOL trademarks, service marks, domain names, logos and company names are not registered,
AUTOOL claims other rights associated with unregistered trademarks, service marks, domain names,
logos, and company names. Other products or company names referred to in this manual may
be trademarks of their respective owners. You may not use any trademark, service mark, domain name,
logo, or company name of AUTOOL or any third party without permission from the owner of the applica-
ble trademark, service mark, domain name, logo, or company name. You may contact AUTOOL by
written permission to use Materials on this manual for purposes or for all other questions relating to this
manual.
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Disclaimer
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information available at the time of publication. The manufacturer resume the right of modify this manual
and the machine itself with no prior notice.
Safety Precautions
Read all service procedures and precautions, installation instructions and equipment operating manuals
thoroughly. Failure to observe these precautions, or the improper use of equipment, could result in
property damage, serious injury or death. Never allow improperly trained personnel to perform these
procedures or operate the equipment.
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unit at all times.
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Ɣ'RQRWRSHUDWHHTXLSPHQWZLWKDGDPDJHGFRUGRULIWKHHTXLSPHQWKDVEHHQGURSSHGRUGDPDJHG
until it has been examined by qualified service personnel.
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folds or moving fan blades.
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equipment should be used. Cords rated for lower current than that of the equipment may overheat.
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when unplugging from the outlet.
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the equipment when storing.
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containing flammable liquid (gasoline).
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Ɣ.HHSOLJKWHGFLJDUHWWHVVSDUNVIODPHVRURWKHULJQLWLRQVRXUFHVDZD\IURPIXHOV\VWHPVDWDOO
times.
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Ɣ,QRUGHUWRDYRLGHOHFWULFVKRFNNHHSDZD\IURPWKHGDPSSDUWRIDZRUNLQJXQLWDQGDYRLGH[SRV-
ing it to the rain.
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sories recommended by the manufacturer.
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cleaning chamber. Otherwise, damage to the ultrasonic cleaner can be resulted.
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monoxide gas, which is odorless and colorless, can cause serious illness, injury or death.
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Ɣ%HIRUHWHVWLQJYHKLFOHVSXWWKHWUDQVPLVVLRQOHYHULQ1(875$/SRVLWLRQDSSO\WKHSDUNLQJEUDNH
and block the front wheels.
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Ɣ:KHQGLVFRQQHFWLQJDQ\FRQQHFWRURIWKHSUHVVXUL]HGIXHOKRVHZUDSWKHFRQQHFWRUZLWKWRZHOWR
SUHYHQWWKHIXHOIURPVSXUWLQJRXW6SXUWHGIXHOPD\FDXVHSHUVRQDOLQMXU\RUILUH
Ɣ7HVWOLTXLGLVXVHGE\WKHPDLQXQLW'HWHUJHQWLVXVHGIRURQYHKLFOHFOHDQLQJ7KHXOWUDVRQLF
cleaning uses specified ultrasonic detergent.
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injury.
EN
Functions
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carbon deposits on the injector completely.
Ɣ8QLIRUPLW\6SUD\DELOLW\WHVW7RWHVWWKHXQLIRUPLW\RILQMHFWLQJDPRXQWRIHDFKLQMHFWRUDQGWR
monitor the spraying status of each injector with the help of backlight. This test is also for reverse flush.
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Ɣ,QMHFWLQJIORZWHVW7RFKHFNWKHLQMHFWLQJDPRXQWRIWKHLQMHFWRULQVHFRQGVRIFRQVWDQWLQMHFWLRQ
Ɣ$XWRPDWLFWHVW7RWHVWLQMHFWRUVE\VLPXODWLQJGLIIHUHQWZRUNLQJFRQGLWLRQV
Ɣ2QYHKLFOHFOHDQLQJ7KHXQLWLVHTXLSSHGZLWKYDULRXVDGDSWHUVDQGFRXSOHUVWKDWIDFLOLWDWHFOHDQLQJ
on the injectors on vehicle.
Features
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injectors.
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UDQJHZKLFKLVVXLWDEOHIRUDOO(*,YHKLFOHVDQGFDQKHOSWRDFKLHYHDXWRPDWLFFOHDQLQJDQGWHVWLQJRI
injectors.
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cleaning, testing injectors and real-time monitoring of the dynamic values.
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be drained by pushing a button on the control panel after the test.
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Working conditions:
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Specifications:
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1
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Structure
Overview
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A-Power socket & ON/OFF Switch & Fuse
For introduce AC power into the unit, and there’s a fuse socket, and a ON/OFF switch to turn on/off the
unit.
B-Control/display panel
All the data will be shown on this touch screen, and adjustment of parameter could be done by finger
tap. Refer to the Control Panel section for details
C-Control knob
Fast Navigation and control knob, turn left/right to switch between parameters and press to confirm.
D-Fuel filler port
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refill.
E-Fuel level indicator
Note the fuel level at refilling, and before testing. The fuel level shall be checked at a regular basis,
always make sure the fuel level over MIN line, otherwise, pump faulty could be resulted.
F-Fuel drain port
If the fuel becomes dirty, drain the fuel, pour the fuel through a strainer and refill it back in from the Fuel
filler port.
G-Fuel supply hose
Used to introduce fuel to the Fuel distributor.
H- Fuel distributor assembly
Different type of fuel distributor assembly may come with the unit according to changes of hardware
configuration. The Fuel distributor assembly is used to distribute fuel into mounted injectors for testing.
I-Return fuel connector
Used for introduce return fuel from the vehicle at on-vehicle-testing function.
J-Sockets for pulse signal cable
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Note: The illustrations in this manual may be slightly different from the actual product!
2
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Control Panel
All control of the unit is finished on a single touch LCD and a knob, which can be turned left/right to
select and press to confirm.
All explanation with a >>> means its a menu item.
All explanation with a * mark, means its editable, and a window as below would pop up while tap the
entry.
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Close the pop All control of the unit is finished on a single touch LCD and a knob, which can be turned
left/right to select and press to confirm. All explanation with a >>> means its a menu item.
E- All explanation with a * mark, means its editable, and a window as below would pop up while tap the
entry.up window
Main Screen
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Ultrasonic Pulse Driver
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Uniformity/Spray-ability test
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,6WDUW6WRSEXWWRQ-5HWXUQWR0DLQ6FUHHQ
Leakage test
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Injecting flow test
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Automatic Test
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Mode
On-Vehicle Test
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Fuel Drain
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Setting
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Injecting for 8 seconds,
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The setting page is used to
setup the default value while
the unit every time start up.
5
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Installation
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glass tube.
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Ɣ7DNHWKHIXHOGLVWULEXWRUIURPWKHNLWDQGLQVWDOOLWRQWKHNQXUOHGQXWVDQGWLJKWHQWKHPZLWKWKH
pressing bolts.
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Ɣ7DNHWKHSRZHUFDEOHVRXWIURPWKHNLWDQGLQVHUWLWLQWRWKHLQSXWVRFNHWRIWKHXOWUDVRQLFFOHDQHU
Operating Procedures
Preparation
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aged O-ring with another same type O-ring to avoid leakage during testing. Put the outside of injectors
in gasoline or detergent, and wipe them with soft cloth after cleaning the outside oil sludge carefully.
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side of the unit and observe the liquid level in the fuel level viewer.Do NOT exceeding the Max line.
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is covered by the detergent.
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Note:
Test liquid and detergent won’t be provided by the manufacturer.
Cleaning & testing sequences
A complete cleaning and testing sequence shown below should be followed:
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Ɣ,QMHFWLQJIORZWHVW
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please refer to Operation and Control Panel section.
Tidy up after operating
Tidy-up should be done after cleaning and testing is completed:
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safe place if it can be used again, or dispose of it in accordance with relevant regulations if it is too dirty.
6
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Operation
Ultrasonic Cleaning
Injector Cleaner takes advantage of the penetrability and cavitation impact wave caused by ultrasonic
wave traveling through the medium to provide powerful cleaning on objects with complex shapes,
cavities and pores, so that the stubborn carbon deposits can be removed from the injectors.
Procedures
ƔConnect the power supply: connect one end of the power cable to the power socket on ultrasonic
cleaner and the other end to power socket.
ƔPlace the injectors which have gone through surface cleaning in a launder.
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the needle valve of injectors.
ƔPlug the injector pulse signal wires to injectors respectively then turn on the power switch of the
ultrasonic cleaner.
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minutes by default) then tap the <Run> button.
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ƔTurn off the power of the ultrasonic cleaner, take the injectors out of the launder and wipe them with
a dry soft cloth. And they are ready for next operation.
Note:
ƔNever operation the ultrasonic cleaner when the tank’s empty, otherwise, damage may be incurred.
ƔDo not dip the pulse signal cables plug and the injector’s body into the detergent.
Uniformity/Spray-ability Test
Uniformity test is to find out if the flow of different injectors meets the requirement or specifications under
the same working condition. This test can reflect the comprehensive influences on the injector caused
E\HOHFWULFDOQDWXUHERUHYDULDWLRQDQGFORJJLQJ6SUD\DELOLW\WHVWLVWRLQVSHFWWKHVSUD\LQJSHUIRUPDQFH
by observing the injectors.
Installing and testing procedures for top-supply injectors
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5HPHPEHUWRDSSO\DOLWWOHOXEULFDWLQJJUHDVHRQWKH2ULQJ0RXQWWKHIXHOGLVWULEXWRUVWRSSHURQWR
the top-supply fuel distributor.
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coupler under the top-supply fuel distributor.
ƔInstall the injectors in forward direction (Apply a little lubricating grease on the O-ring.)
ƔInstall the top-supply fuel distributor and the injector on the fuel distributor supporter with a proper
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ƔConnect the injector pulse signal wire.
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any.
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the appendix for pressure setting, consult vehicle manuals for other parameters as needed), and then
press <Run> button to start the test.
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7
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