Table of Content
DOCUMENT INFORMATION ................................ 1
ABOUT THIS MANUAL .............................................. 1
Responsibilities .............................................. 1
ORDERING INFORMATION ........................................ 1
400E SERIES OVERVIEW....................................... 2
TYPICAL LAYOUT..................................................... 2
AVAILABLE UNITS IN THE 400 SERIES .......................... 3
PRECAUTIONS IN CLASSED SYSTEMS ........................... 4
INSTALLATION ........................................................ 5
Location ......................................................... 5
Measurements and Weight........................... 5
Mounting Frame............................................ 5
General .......................................................... 5
Grounding...................................................... 5
DCU REAR LID LAYOUT ........................................... 6
DCU WIRE TERMINAL LAYOUT OVERVIEW .................. 7
DCU ELECTRICAL CONNECTIONS ............................... 9
Primary Power Supply [1 –2] ........................ 9
Secondary Power Supply [3 –4] .................... 9
Power Supplies in General [1 –4].................. 9
Auxiliary Power Output [5 –6] .................... 10
System On/Off [7 –10] ................................ 10
5V Power Output [11].................................. 11
0 - 5V Input Channel #1 [12]........................ 11
0 - 5V Input Channel #2 [13]........................ 11
0 - 5V 0V Reference [14] .............................. 11
PWM Out [15] ............................................. 11
Switch Input Channels [16 –26] .................. 11
4-20 mA Input Channels [27 –31] ............... 11
PT100 Input Channels [32 –43]................... 11
Magnetic Pickup (Speed) Sensor [44 –45] .. 12
CAN J1939#2 Interface (COM 5) [46 –48]... 12
CAN J1939 Interface (COM 4) [49 –51] ...... 12
MODBUS RTU, RS-485 (COM 3) [52 –56].... 12
RIO 410 Link (COM 2) [57 –59] ................... 12
SDU Link (COM 1) [60 –62] ......................... 12
Configurable Relays [63 –68]...................... 13
Configurable 24VDC Outputs [69 - 72, 76 -
78] ............................................................... 13
Common Alarm Relay [73 –75]................... 13
Shutdown Output [79]................................. 13
ETS –Energize to Stop [80] .......................... 13
ETR –Energize to Run [81] .......................... 13
Running [82] ................................................ 13
Crank [83] .................................................... 13
Prelube Act. [84] .......................................... 13
24V Supply for Fixed Function Inputs [85] ... 14
Prelube Comp. [86] ...................................... 14
Start Disable [87]......................................... 14
Automatic Mode [88] .................................. 14
Automatic Start [89].................................... 14
Automatic Stop [90] .................................... 14
Remote Start /Stop [91 –92]....................... 14
Acknowledge [93]........................................ 14
Shutdown Ovrd. [94] ................................... 14
In Gear [95].................................................. 15
Configurable Inputs [96 –97] ...................... 15
Shield (Grounding) [100] ............................. 15
Other Communication Interfaces ................ 15
RP REAR LID LAYOUT ............................................ 17
RP WIRE TERMINAL LAYOUT OVERVIEW ................... 18
RP ELECTRICAL CONNECTIONS ................................ 19
Power Supply [1 –2].................................... 19
Switch Input Channels [3 –7] ...................... 19
Configurable Relays [8 –19]........................ 19
COM 1/ RS-232 [20 –24] ............................. 20
COM 2/ RS-232 [25 –27] ............................. 20
Shield (Grounding) [28] ............................... 20
FIRST POWER-ON................................................. 20
Preparations ................................................ 20