Aventics Marex ECS Manuale utente

Assembly Instructions

R419302112/07.2016, EN

Control Unit

Marex ECS

English

Table of Contents

AVENTICS | ECS Control Unit | R419302112–BDL–001–AA 3

English

Table of Contents

1 About this documentation ............................................ 5

1.1 Validity of the documentation................................................5

1.2 Required and additional documentations .......................... 5

1.3 Presentation of information...................................................5

1.3.1 Safety messages ..................................................................... 6

1.3.2 Symbols ..................................................................................... 7

1.3.3 Designations ............................................................................. 7

1.3.4 Abbreviations ............................................................................ 8

2 Safety instructions ........................................................ 9

2.1 About this chapter..................................................................... 9

2.2 Intended use................................................................................ 9

2.3 Improper use ............................................................................10

2.4 Personnel qualifications........................................................11

2.5 General safety instructions ..................................................11

2.6 Product- and technology-related safety messages......12

2.7 Operator‘s obligations............................................................13

3 General notes regarding property damages and

product damages ........................................................ 14

4 Scope of delivery ......................................................... 15

5 About this product ....................................................... 16

5.1 Performance description ......................................................16

5.2 Product description ................................................................17

5.3 Product overview.....................................................................19

5.4 Product identification .............................................................20

5.5 Classification.............................................................................21

6 Transport and storage ................................................ 22

6.1 Product transport....................................................................22

6.2 Delivery check ..........................................................................22

6.3 Product storage .......................................................................22

7 Assembly ..................................................................... 23

7.1 Installation conditions and installation site ....................25

7.2 Installing the Marex ECS Control Unit...............................27

7.3 Connecting the Marex ECS Control Unit via the wiring

harness.......................................................................................29

Table of Contents

4AVENTICS | ECS Control Unit | R419302112–BDL–001–AA

8 Commissioning ............................................................ 33

8.1 Starting the Marex ECS Control Unit up ...........................33

9 Maintenance and repair ............................................. 36

9.1 Cleaning......................................................................................36

9.2 Inspection...................................................................................36

9.3 Maintenance..............................................................................36

10 Disassembly and replacement .................................. 38

11 Disposal ....................................................................... 41

12 Error search and troubleshooting ............................ 42

12.1 Take control or change the control station .....................42

12.2 Alarm signals and acknowledgment.................................43

12.3 Troubleshooting the control head......................................44

12.4 Troubleshooting the actuator ..............................................45

13 Technical data ............................................................. 46

14 Accessories ................................................................. 47

15 Appendix ...................................................................... 49

16 Alphabetical Index ...................................................... 50

About this documentation

AVENTICS | ECS Control Unit | R419302112–BDL–001–AA 5

English

1 About this documentation

1.1 Validity of the documentation

These assembly instructions apply to the following products:

WMarex ECS Control Unit - R4193002110

The Marex ECS Control Unit is part of the Marex ECS ship control

system.

In context which refers to the ship’s direction of thrust, ’forward’

is used as equivalent term for ’ahead’ and ’reverse’ for astern.

These assembly instructions are intended for mechanics and

service technicians.

These assembly instructions contain important information for

properly and safely installing, starting up, operating,

maintaining and dismantling the Marex ECS Control Unit.

Read these assembly instructions completely, especially the

chapter 2, Safety instructions, before working with the product.

1.2 Required and additional documentations

Before powering up the product make sure to read and

understand the necessary documents.

OObserve the instructions for the other system components.

OObserve the boat’s operating instructions.

1.3 Presentation of information

For a quick start and safe operation of the product, consistent

symbols, terms and abbreviations are used and safety

instructions are given in a consistent manner. For easy

Table 1: Required and additional documentations

Title Document No. Document type

Marex ECS R419302113 Quick Guide

About this documentation

6AVENTICS | ECS Control Unit | R419302112–BDL–001–AA

understanding, explanations are provided in the following

sections.

1.3.1 Safety messages

This documentation includes safety instructions placed before a

sequence of actions during which there is a risk of damage to

persons or property. The precautions described must be

observed.

Safety instructions are structured as follows:

WWarning sign: Draws attention to the risk

WSignal word: Identifies the hazard level

WType and source of risk: Identifies the type and source of the

hazard

WConsequences: Describes the consequences of non-

observance

WPrevention: Describes how to avert the danger

SIGNAL WORD

Type and source of risk

Consequences

OPrecautions

Table 2: Hazard classes according to ANSI Z535.6-2011

Warning sign

Signal word Meaning

DANGER

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

WARNING

Indicates a hazardous situation

which, if not avoided, could result in

death or serious injury.

About this documentation

AVENTICS | ECS Control Unit | R419302112–BDL–001–AA 7

English

1.3.2 Symbols

The following symbols mark notices which are not relevant to

safety but contain useful knowledge for the proper operation of

the product.

1.3.3 Designations

In this documentation the following designations are used:

CAUTION

Indicates a hazardous situation

which, if not avoided, could result in

minor or moderate injury.

NOTICE Property damage: The product or the

environment may be damaged.

Table 3: Meaning of symbols

Symbol Meaning

If this information is not observed, the optimal use or

operation of the product cannot be ensured.

Osingle, independent step

Numbered instructions:

The numbers indicate the steps which must be executed

in a given order.

Table 2: Hazard classes according to ANSI Z535.6-2011

Warning sign

Signal word Meaning

About this documentation

8AVENTICS | ECS Control Unit | R419302112–BDL–001–AA

1.3.4 Abbreviations

The following abbreviations are used in these assembly

instructions:

Table 4: Designations

Designation Meaning

Marex ECS Marex Easy Control System

(electronic ship remot control

system)

MarexLink Wireless network tool to modifiy

the settings of Marex ECS using

mobile devices.

Table 5: Abbreviations

Abbreviaton Meaning

CAN Controller Area Network

Asynchronous serial bus system for the networking

of control units

WLAN Wireless Local Area Network

GL Germanischer Lloyd

Classification society based in Hamburg, Germany

ABYC American Boat and Yacht Council

American association for the development of

standards in boating safety

single Single engine system

twin Twin engine systems

PORT Portside

STBD Starboard

Safety instructions

AVENTICS | ECS Control Unit | R419302112–BDL–001–AA 9

English

2 Safety instructions

2.1 About this chapter

The control unit has been manufactured in strict compliance

with the generally accepted rules of technology. However, this

does not exclude the risk of damage to persons or property if the

general safety instructions in this chapter and the safety

instructions in this document are not observed.

ORead these assembly instructions completely and carefully

before starting to operate the Marex ECS Control Unit.

OKeep these assembly instructions in a location where they

are accessible to all users at any time.

OAlways include these assembly instructions when passing

the Marex ECS Control Unit on to third parties.

2.2 Intended use

The Marex ECS Control Unit is used to control ship propulsions.

It is suitable for applications on boats, yachts and smaller work

boats and for the installation in the engine room. The MarexECS

Control Unit may only be used in applications with diesel

engines together with the MarexECS-system under the ambient

conditions described in this manual. An emergency stop switch

must be provided on every control station.

You may use the Marex ECS Control Unit as follows:

Wto output electric signals for the throttle control of marine

propulsions

Wto output electric signals for the control of marine

transmissions

Wto collect control signals via the STATION bus cable from the

control heads of Marex ECS

Wto transmit control signals via the STATION bus cable to the

mechanical actuators of Marex ECS.

Wto transmit control signals via the STATION bus cable to the

electric control units of the corresponding engine control

units.

Safety instructions

10 AVENTICS | ECS Control Unit | R419302112–BDL–001–AA

WThe control unit described in this document cannot be

combined with the components of the first generation

MarexECS:

R417002550

R417002400

R419302102

R417002102

R417002103

Intended use includes having fully read and understood this

documentation and especially chapter 2, Safety instructions.

2.3 Improper use

Any use other than as described in "Intended use" is improper

and thus inadmissible.

If, in applications relevant to safety, inappropriate products are

installed or used, unintended operating conditions can be

created in the application which may cause damage to persons

and/or property. Therefore only apply a product within

applications relevant to safety if this kind of use is clearly

specified and permitted in the product's documentation as for

example within explosive areas or in parts of a control system

which are relevant for functional safety.

Unintended use of the product does also include:

Wconnecting the Marex ECS Control Unit to inadmissible

supply voltage (see chapter 13, Technical data),

Wcombining the Marex ECS Control Unit with further

components which are not suitable for that purpose,

Wexposing the Marex ECS Control Unit to ambient conditions

which are not admissible (see chapter 13, Technical data).

AVENTICS GmbH declines any responsibility for damage

resulting from unintended use. The user of the equipment is

fully responsible for any risk arising from unintended use of the

product.

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