Bürkert 2380 Manuale utente
Operating Instructions
Type 2380
Bellow Control Valve
Bellow Valve with Digital Electropneumatic Controller
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH, 2016
Operating Instructions 1604/02_EU-en_00810512 / Original DE
3
1. OPERATING INSTRUCTIONS ..................................................................4
1.1. Symbols .............................................................................................. 4
1.2. Definition of term „device“ ............................................................ 4
2. AUTHORIZED USE .........................................................................................5
3. BASIC SAFETY INSTRUCTIONS .............................................................5
4. GENERAL INFORMATION ...........................................................................7
4.1. Contact addresses ..........................................................................7
4.2. Information on the internet ............................................................7
4.3. Warranty ............................................................................................. 7
5. DEVICE DESCRIPTION ................................................................................7
5.1. General description ......................................................................... 7
5.2. Versions .............................................................................................. 7
6. STRUCTURE AND FUNCTION..................................................................8
6.1. Structure ............................................................................................8
6.2. Control functions .............................................................................. 8
7. TECHNICAL DATA ...........................................................................................9
7.1. Conformity and standards .............................................................. 9
7.2. Type label ........................................................................................... 9
7.3. Operating conditions .......................................................................9
7.4. Technical data .................................................................................10
7.5. Pneumatical Data ...........................................................................10
7.6. Electrical Data .................................................................................10
8. INSTALLATION ............................................................................................... 11
8.1. Safety instructions .........................................................................11
8.2. Installation position ........................................................................11
8.3. Installation / connections ..............................................................12
8.4. Pneumatic installation ...................................................................13
8.5. Electrical installation ......................................................................14
8.6. Communication software..............................................................14
9. START-UP .........................................................................................................15
9.1. Safety instructions .........................................................................15
9.2. Start-up process ............................................................................15
10. CIP / SIP .........................................................................................................16
11. MAINTENANCE AND TROUBLESHOOTING ................................ 16
11.1. Safety instructions .......................................................................16
11.2. Maintenance ..................................................................................17
11.3. Malfunctions/troubleshooting ....................................................17
12. SPARE PARTS ............................................................................................. 18
12.1. Safety instructions .......................................................................18
12.2. Spare part sets .............................................................................18
12.3. Replacement of the bellow ........................................................20
13. DISASSEMBLY ............................................................................................ 22
13.1. Safety instructions .......................................................................22
13.2. Disassembly of Type 2380 ........................................................22
14. TRANSPORT, STORAGE, PACKAGING, DISPOSAL ................22
Table Of Contents
Type 2380
Table of Contents
english
4
Operating instructions
Type 2380
1. OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device.
Keep these instructions in a location which is easily accessible to
every user and make these instructions available to every new owner
of the device.
The operating instructions contain important safety information!
Failure to observe these instructions may result in hazardous
situations.
▶The operating instructions must be read and understood.
1.1. Symbols
DANGER!
Warns of an immediate danger!
▶Failure to observe the warning will result in a fatal or serious
injury.
WARNING!
Warns of a potentially dangerous situation!
▶Failure to observe the warning may result in serious injuries or
death.
CAUTION!
Warns of a possible danger!
▶Failure to observe this warning may result in a moderately
severe or minor injury.
NOTE!
Warns of damage to property!
▶Failure to observe the warning may result in damage to the
device or the equipment.
Indicates important additional information, tips and
recommendations.
Refers to information in these operating instructions or in
other documentation
▶ Designates an instruction to prevent risks
→Designates a procedure which must be carried out
1.2. Definition of term „device“
The term “device” used in these instructions always stands for the
Bellow Control Valve Type 2380.
english
5
Authorized use
Type 2380
2. AUTHORIZED USE
Non-authorized use of the Bellow Control Valve Type 2380
may be a hazard to people, nearby equipment and the
environment.
▶The device is designed to control the flow of gases and liquids.
▶Do not expose the device to direct sunlight.
▶Only devices with a separate Ex type label may be used in a
potentially explosive area.
▶In potentially explosive areas the device may be used only accor-
ding to the specification on the separate Ex type label. At the same
time the additional instructions for activation with ATEX approval,
which contain safety instructions for potentially explosive areas
must be adhered to.
▶The admissible data, the operating conditions and conditions of use
specified in the contract documents and operating instructions are
to be observed during use. The designated application cases are
specified in the chapter „7. Technical Data“.
▶The device may be used only in conjunction with third-party pro-
ducts and components recommended and authorized by Bürkert.
▶Correct transportation, correct storage and installation and care-
ful use and maintenance are essential for reliable and faultless
operation.
▶Use the device only as intended.
3. BASIC SAFETY
INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• local safety regulations - the operator is responsible for observing
these regulations, also with reference to the installation personnel.
DANGER!
Risk of explosion in explosive atmosphere!
Improper application in potentially explosive areas may cause
explosions.
▶The additional instructions for activation with ATEX approval, which
contain safety instructions for potentially explosive areas must be
adhered to.
WARNING!
Danger – high pressure!
▶Before dismounting the lines and valves, turn off the pressure
and vent the lines.
Danger through electric voltage!
▶Before reaching into the device or the system, switch off the
power supply and secure to prevent reactivation!
▶Observe applicable accident prevention and safety regulations
for electrical equipment!
english
6
BASIC SAFETY INSTRUCTIONs
Type 2380
WARNING!
Risk of burns / fire hazard due to hot device surface after
continuous operation!
▶Keep the device away from easily flammable matter and media.
▶Do not touch the device with bare hands.
WARNING!
General hazardous situations.
To prevent injury, ensure that:
▶the system cannot be activated unintentionally.
▶installation and maintenance work may be carried out by autho-
rized technicians only and with appropriate tools.
▶after an interruption in the power supply or pneumatic supply,
the process is restarted in a defined or controlled manner.
▶the device may be operated only when in perfect condition and
in consideration of the operating instructions.
▶the general rules of technology apply to application planning
and operation of the device.
▶no unauthorized internal or external modifications are made to
the device.
NOTE!
Electrostatic sensitive components / modules!
The device contains electronic components, which react sensitively to
electrostatic discharge (ESD). Contact with electrostatically charged
persons or objects may be hazardous to these components. In the
worst case scenario, they will be destroyed immediately or will fail
after start-up.
▶Observe the requirements in accordance with DIN EN 61340-5-1
to minimize or avoid the possibility of damage caused by sudden
electrostatic discharge!
▶Do not touch electronic components while the operating voltage
is connected!
english
7
General information
Type 2380
4. GENERAL INFORMATION
4.1. Contact addresses
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
Contact addresses can be found on the final pages of the printed
operating instructions. And also on the Internet:
www.burkert.com.
4.2. Information on the internet
The operating instructions and the data sheets for Type 2380 can be
found on the Internet:
www.burkert.com.
4.3. Warranty
The warranty is only valid if the device is used as authorized in
accordance with the specified application conditions.
5. DEVICE DESCRIPTION
5.1. General description
The Bellow Control Valve Type 2380 controls the flow of gases or
liquids. It is designed for ultrapure, sterile, dirty, aggressive, abrasive
or even highly viscous media.
The device can be sterilized with steam.
The device may only have media flow through it which neither corrode
the body nor damage the sealing materials (see chapter „7. Technical
Data“).
The application in a potentially explosive area is only allowed for devices
with an appropriate Ex type label (ATEX II 3 GD).
5.2. Versions
There are 2 versions of the device:
• Standard version – without separate Ex type label.
The standard version must not be used in a potentially explosive
area.
• Ex version – with separate Ex type label.
The Ex version may be used in a potentially explosive area. The
specifications on the separate Ex type label and additionally
included instructions for activation with ATEX approval, which
contain safety instructions for potentially explosive areas must be
adhered to.
Other characteristics can be chosen - see data sheet Type 2380
on our website www.burkert.com.
english
8
Structure and function
Type 2380
6. STRUCTURE AND FUNCTION
6.1. Structure
The bellow control valve consists of a controller Type 869x with an
appropriate actuator and a valve body.
Controller, e.g. Type 8696
(type label at rear side)
Actuator
Valve body
Cap (transparent)
(access for adjustments)
Electrical and
control air connections
Port connection,
e.g. weld ends
Type label (Type 2380)
Fig. 1: General structure of Type 2380
See also chapter „8. Installation“ at page 11, where all
connections are described.
For more details of Type 869x see also documentations on
our website www.burkert.com.
6.2. Control functions
Type 2380 is available with the control functions A (NC) or B (NO):
A: Normally closed
B: Normally open
Pneumatically controlled,
closed in resting position
by spring force
Pneumatically controlled,
opened in resting position
by spring force
english
9
Technical Data
Type 2380
7. TECHNICAL DATA
7.1. Conformity and standards
In accordance with the EC Declaration of conformity, the device is
compliant with the EC Directives.
Several approvals such as FDA, EC Regulation No 1935/2004, USP,
ATEX and others can be provided, depending on the characteristics
of the ordered device.
7.2. Type label
Type label for Type 2380 (by the cap of the device, see „Fig. 1“)
Several features of type code
Pressure of medium in bar *)
Control air pressure in bar *)
Operating voltage, if applicable communication
Serial no. S/N CE (or other) marks
ID-No.
Date of manufacture (encoded)
Bar code
Control function
Orifice
Sealing material
Controller type
Type Body material
Fig. 2: Type label 2380 - example
*) all pressure values are listed as overpressure
relating to atmospheric pressure in bar
7.3. Operating conditions
WARNING!
Risk of injury by ignoring the permitted operating conditions!
Important device-specific technical specifications are indicated on
the type label.
▶Observe permitted operating conditions printed on the device
type label.
Ambient temperatures: -10 ... +55 °C *)
Media:
liquids and gases (ultrapure, sterile, dirty,
aggressive, abrasive or even highly viscous),
steam for sterilization only *)
Media temperatures: 0 ... +80 °C
(-10 °C ... +150 °C at limited operating
conditions *) )
Media pressure: vacuum ... 6 bar **)
*) media pressure max. 4 bar,
up to +134 °C: max. 60 min, ambient temperature max. +40 °C,
up to +150 °C: max. 30 min, ambient temperature max. +35 °C
**) all pressure values are listed as overpressure
relating to atmospheric pressure in bar
english
10
Technical Data
Type 2380
7.4. Technical data
Dimensions: see data sheet of Type 2380
Weight: 1.8 ... 2.5 kg
Materials: media contacting
valve body: stainless steel 316L ASME BPE
(1.4435 BN2)
bellow: advanced PTFE
not media contacting
actuator: 304 (1.4301) or CF-8 (1.4308)
controller: PPS, stainless steel
sealing: EPDM, FKM
Control function: A (NC - normally closed),
B (NO - normally open)
Protection class: IP65 / IP67 acc. to EN 60529
Connections: threaded ports,
weld ends,
clamp connections
7.5. Pneumatical Data
Control media: air, neutral gas -
quality classes as per ISO 8573-1
dust content: quality class 7,
water content: quality class 3,
oil content: quality class X
Control air pressure:
5.5 ... 7 bar
Connection: threaded port G1/8
7.6. Electrical Data
Operating voltage: 24 V DC (or via AS-i bus)
Electrical data /
settings: defined by the Type 869x used
Electrical connections: defined by the Type 869x used:
multipole circular plug-in connector,
cable gland,
flat cable terminal
Electrical signals /
communication: defined by the Type 869x used:
analogue standard signals,
bus communication
(AS-i, DeviceNet, Profibus DP)
english
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