Banner Q5X Manuale utente
Q5X Laser Triangulation Sensor with Analog Outputs and
IO-Link Instruction Manual
February 9, 2023
© Banner Engineering Corp. All rights reserved.
i
Contents
Chapter: 1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Class 2 Laser Description and Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Display and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Chapter: 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sensor Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mount the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Button Map from RSD1 to Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter: 3 Sensor Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Channel 1 and Channel 2 (CH1/CH2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TEACH Procedures (Analog) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Two-Point (2-Pt) TEACH (Channel 1 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
One-Point (1-PT) TEACH (Channel 1 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TEACH (tch2) Mode (Discrete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Two-Point Static Background Suppression (2-Pt) (Channel 2 Only) . . . . . . . . . . . . . . . . . 11
Dynamic Background Suppression (dYn) (Channel 2 Only) . . . . . . . . . . . . . . . . . . . . . . . 12
One-Point Window (FGS) (Foreground Suppression) (Channel 2 Only) . . . . . . . . . . . . . 13
One-Point Background Suppression (bGS) (Channel 2 Only) . . . . . . . . . . . . . . . . . . . . . 15
Dual (Intensity + Distance) (duAL) (Channel 2 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Loss of Signal (LOS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Input Wire Function (inPt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Trigger (trG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Slope (SLPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Output (out2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Adaptive Tracking (trc2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Window Size (und2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Base Measurement Rate (SPd) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Output Timing Delays (dLY2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Delay Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Totalizer (totL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hysteresis (hYS2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Zero Reference Location (ZEro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Shift the Zero Reference Location after a TEACH (ShFt) . . . . . . . . . . . . . . . . . . . 23
Offset (oFS1 or oFS2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Display View (diSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Units (unIt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Output Type Polarity (PoL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Exit Setup Mode (End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Reset to Factory Defaults (rSEt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Factory Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Manual Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Remote Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Select the TEACH Mode Using the Remote Input . . . . . . . . . . . . . . . . . . . . . . . 27
Reset to Factory Defaults Using the Remote Input . . . . . . . . . . . . . . . . . . . . . . . 27
Locking and Unlocking the Sensor Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Button Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
ii
Remote Input Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Sync Master/Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Chapter: 4 IO-Link Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chapter: 5 Q5X Analog Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Typical Performance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Chapter: 6 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Dual (Intensity + Distance) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Dual Mode Reference Surface Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Dual Mode Considerations for Clear and Transparent Object Detection . . . . . . . . . . . . . . 35
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Chapter: 7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Reference Targets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
RSD1 Remote Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Chapter: 8 Product Support and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Contact Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
FCC Part 15 Class A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Industry Canada Class A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Banner Engineering Corp Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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1 © Banner Engineering Corp. www.bannerengineering.com
PRODUCT DESCRIPTION
1. Product Description
Laser sensor with an analog output and IO-Link
WARNING
!
DO NOT USE THIS DEVICE FOR PERSONNEL PROTECTION
Using this device for personnel protection could result in serious injury or death.
• This device does not include the self-checking redundant circuitry necessary to allow its use in personnel
safety applications. A device failure or malfunction can cause either an energized (on) or de-energized (off)
output condition.
1.1. Models
1.2. Overview
The Q5X Laser Triangulation Sensor offers analog and discrete (switched) outputs with IO-Link.
The normal sensor state is Run mode. From Run mode, users may change the switch point value and channel selection and perform the selected
TEACH method.
The secondary sensor state is Setup mode. From Setup mode, users may select the TEACH mode, adjust all standard operating parameters,
and perform a factory reset.
1.3. Class 2 Laser Description and Safety Information
CAUTION
!
RETURN DEFECTIVE UNITS TO THE MANUFACTURER.
Use of controls or adjustments or performance of procedures other than those specified herein may result in haz-
ardous radiation exposure.
• Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the manufacturer.
• Laser measurement sensor with a range up to 3000 mm
• Bright output indicators and real-time distance feedback provide easy set up and trouble-
shooting for reduced installation costs
• Exceptionally high excess gain enables the sensor to reliably detect the darkest objects
(< 6% reflective black targets), including black targets against a black background, black
targets against a shiny metal background, clear and reflective objects, multicolor pack-
aging, and targets of all colors
• Dual independent output channels and communication over IO-Link
• Optional Remote Sensor Display (RSD) (available separately) enables remote program-
ming and monitoring
Model Sensing Range Channel 1 Default Channel 2 Default Connection
Q5XKULAF3000-Q8 95 mm to 3000 mm Analog voltage output (0-10V) Push/pull discrete output or
IO-Link
270° rotatable integral 5-pin M12
male quick disconnect fitting
Q5XKILAF3000-Q8 Analog current output (4-20mA)
© Banner Engineering Corp. www.bannerengineering.com 2
PRODUCT DESCRIPTION
CAUTION
!
NEVER STARE DIRECTLY INTO THE SENSOR LENS.
Laser light can damage your eyes.
• Avoid placing any mirror-like object in the beam. Never use a mirror as a retroreflective target.
Class 2 lasers are lasers that emit visible radiation in the wavelength range from 400 nm to 700 nm, where eye protection is normally afforded
by aversion responses, including the blink reflex. This reaction may be expected to provide adequate protection under reasonably foreseeable
conditions of operation, including the use of optical instruments for intrabeam viewing.
Low-power lasers are, by definition, incapable of causing eye injury within the duration of a blink (aversion response) of 0.25 seconds. They also
must emit only visible wavelengths (400 to 700 nm). Therefore, an ocular hazard may exist only if individuals overcome their natural aversion to
bright light and stare directly into the laser beam.
1.4. Features
The Q5X has three major features.
1.4.1. Display and Indicators
The display is a four-digit, seven-segment LED. Run mode is the primary view displayed.
For Safe Laser Use - Class 2 Lasers
• Do not stare at the laser.
• Do not point the laser at a person’s eye.
• Mount open laser beam paths either above or below eye level, where practical.
• Terminate the beam emitted by the laser product at the end of its useful path.
Class 2 Red Laser models: Reference IEC 60825-1:2014
Figure 1: FDA (CDRH) warning label (Class 2)
Output: < 1.0 mW
Laser wavelength: 640 to 670 nm
Pulse Duration: 20 µs to 2 ms
Figure 2: Q5X Features
1) Two output indicators (amber)
2) Display
3) Buttons
LASER LIGHT
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2014. Wavelength
640-670nm; 1.0mW max. Complies with
21 CFR 1040.10 and 1040.11 except for
conformance with IEC 60825-1: 2014
as described in Laser Notice
No. 56, dated May 8, 2019.
1
23
3 © Banner Engineering Corp. www.bannerengineering.com
PRODUCT DESCRIPTION
For 1-PT, 2-PT, BGS, FGS, and DYN TEACH modes, the display shows the current distance to the target in centimeters. For Dual TEACH mode,
the display shows the percentage matched to the taught reference surface. A display value of 999P indicates the sensor has not been taught.
1.4.2. Buttons
Use the sensor buttons (SELECT)(TEACH), (+)(CH1/CH2), and (-)(MODE) to program the sensor.
Figure 4: Q5X sensor face
Figure 3: Display in Run Mode
1) Stability Indicator (STB—Green)
2) Active TEACH Indicators
◦ 2-PT - Two-Point TEACH (Amber)
◦ 1-PT - One-Point TEACH (Amber)
3) Display value indicator (MM - Amber)
Output Indicators
• Ch1: On when the displayed distance is within the taught
analog output window
• Ch2: On when the displayed distance is within the taught
discrete output window
Stability Indicator (STB)
• On—Stable signal within the specified sensing range
• Flashing—Marginal signal, the target is outside the limits of
the specified sensing range, or a multiple peak condition
exists
• Off—No target detected within the specified sensing range
Active TEACH Indicators (2PT and 1PT)
• 2-PT on—Two-point TECH mode selected (default)
• 1-PT on—One-point TEACH mode selected
Display Value Indicator (MM)
• On—Display shows the distance in millimeters (default)
• Off—Display shows the analog output value
• Toggle off the MM light by pressing SELECT when the
sensor is in run mode. This changes the display to show the
analog output value. Press SELECT again to show the
distance value.
(SELECT)(TEACH)
• Press to select menu items in Setup mode
• Press and hold for longer than 2 seconds to start the
currently selected TEACH mode (the default is two-point
TEACH)
(+)(CH1/CH2)
• Press to navigate the sensor menu in Setup mode
• Press to change setting values; press and hold to increase
numeric values
• Press and hold for longer than 2 seconds to switch between
Channel 1 and Channel 2
(-)(MODE)
• Press to navigate the sensor menu in Setup mode
• Press to change setting values; press and hold to decrease
numeric values
• Press and hold for longer than 2 seconds to enter Setup
mode
NOTE: When navigating the menu, the menu items loop.
STB 2-PT 1-PT MM
12
© Banner Engineering Corp. www.bannerengineering.com 4
INSTALLATION
2. Installation
2.1. Sensor Orientation
Optimize detection reliability and minimum object separation performance with correct sensor-to-target orientation. To ensure reliable detection,
orient the sensor as shown in relation to the target to be detected.
Figure 1: Optimal Orientation of Target to Sensor
See the following figures for examples of correct and incorrect sensor-to-target orientation as certain placements may pose problems for sensing
some targets. The Q5X can be used in the less preferred orientation and at steep angles of incidence and still provide reliable detection perfor-
mance due to its high excess gain. For the minimum object separation distance required for each case, refer to Typical Performance Curves on
page 32.
2.2. Mount the Device
1. If a bracket is needed, mount the device onto the bracket.
2. Mount the device (or the device and the bracket) to the machine or equipment at the desired location. Do not tighten the mounting
screws at this time.
3. Check the device alignment.
4. Tighten the mounting screws to secure the device (or the device and the bracket) in the aligned position.
Figure 2: Orientation by a wall Figure 3: Orientation for a moving object Figure 4: Orientation for a height difference
Figure 5: Orientation for a color or luster
difference
Figure 6: Orientation for highly reflective
target1
1. Applying tilt to sensor may improve performance on reflective targets. The direction and magnitude of the tilt depends on the application, but a 15° tilt is often
sufficient.
Incorrect
Correct
CC
CC
Incorrect
Correct
CC
IncorrectCorrect
Horizontal
Orientation
Vertical
Orientation
(Optimal)
CC
Reflective
Surface
(optional)
5 © Banner Engineering Corp. www.bannerengineering.com
INSTALLATION
2.3. Wiring Diagrams
2.4. Cleaning and Maintenance
Clean the sensor when soiled and use with care.
Handle the sensor with care during installation and operation. Sensor windows soiled by fingerprints, dust, water, oil, etc. may create stray light
that may degrade the peak performance of the sensor. Blow the window clear using filtered, compressed air, then clean as necessary using only
water and a lint-free cloth.
2.5. Button Map from RSD1 to Sensor
The sensor may be optionally connected to the Banner RSD1 remote display accessory. Refer to this table for the RSD1 button association with
your sensor.
Figure 7: Wiring diagram for 4-20mA Analog Figure 8: Wiring diagram for 0-10V Analog
Table 1:Button association between the RSD1 and the Q4X/Q5X sensors
Device Up Button Down Button Enter Button Escape Button
RSD1
Q4X and Q5X N/A
shield
+
12–30 V DC
D_Out/IO-Link
A_Out
Input
–
Load
* Push-Pull output. User-configurable PNP/NPN setting.
4-20 mA
bu (3)
bn (1)
wh (2)
bk (4)
gy (5)
**
PNP
NPN
shield
+
12–30 V DC
D_Out/IO-Link
A_Out
Input
–
Load
* Push-Pull output. User-configurable PNP/NPN setting.
0-10 V
bu (3)
bn (1)
wh (2)
bk (4)
gy (5)
**
PNP
NPN
1
4
5
3
2
© Banner Engineering Corp. www.bannerengineering.com 6
SENSOR PROGRAMMING
3. Sensor Programming
Program the sensor using the buttons on the sensor or the remote input (limited programming options).
In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or accidental program-
ming changes. See Locking and Unlocking the Sensor Buttons on page 27 for more information.
3.1. Channel 1 and Channel 2 (CH1/CH2)
Press CH1/CH2 button to switch between Channel 1 and Channel 2.
Within each channel, there are options specific to that channel. For settings that are common to both channels, the menus are only available in
Channel 1. The default is Channel 1.
To switch between Channel 1 and Channel 2:
1) Press and hold CH1/CH2 for longer than 2 seconds. The current selection displays.
2) Press CH1/CH2 again. The new selection flashes slowly.
3) Press SELECT to change the Channel and return to Run mode.
If neither SELECT nor CH1/CH2 are pressed after step 2, the new selection flashes slowly for a few seconds, then flashes quickly and the sensor
automatically changes the Channel and returns to Run mode.
3.2. Setup Mode
Access Setup mode and the sensor menu from Run mode by pressing and holding MODE for longer than 2 seconds. Use + and - to navigate
through the menu. Press SELECT to select a menu option and access the submenus. Use + and - to navigate through the submenus. Press
SELECT to select a submenu option and return to the top menu, or press and hold SELECT for longer than 2 seconds to select a submenu option
and return immediately to Run mode.
To exit Setup mode and return to Run mode, navigate to End and press SELECT.
The number that follows a menu option, for example tch1, indicates the channel that is selected. For menu items without a number (excluding
submenu items), these menu options are only available from Channel 1 and the settings apply to both channels.
7 © Banner Engineering Corp. www.bannerengineering.com
SENSOR PROGRAMMING
Figure 1: Sensor Menu Map—Channel 1
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12
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