Bend-Pak HDS-40 Manuale utente

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

HDS-40

PRODUCT SKU

5175176

DRAWING Nº

5260607

CATEGORY

Four Post Li

REV

Version J

DATE

08.29.2022

DIMENSIONS ARE IN MM

☺

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5245091

HDS-40 LIFT SUPERSTRUCTURE

2 5250079

HDS-40 PARTS BOX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED LABELS WITH COLORS &

GRAPHICS NOTE

09/27/2021

01344

UPDATED BOM REVISION

05/27/2022

01414

UPDATED BOM REVISION

08/09/2022

01436

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260607

HDS-40 PRODUCTION

LIFT VER D (CE CERT)

12/17/2019

DO NOT SCALE DRAWING

1:48

SCALE:

THIRD ANGLE PROJECTION

08/16/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

31.028in

788.1mm

8.150in

207.0mm

4.026in

102.3mm

4.083in MAX

103.7mm MAX

91.260in

2318.0mm

69.528in

1766.0mm

61.378in

1559.0mm

153.504in

3899.0mm

257.008in

6528.0mm

244.488in

6210.0mm

17.984in

456.8mm

28.031in

712.0mm

40.866in MAX

1038.0mm MAX

133.504in

3391.0mm

313.737in

7968.9mm

57.657in

1464.5mm

DRIVE THRU

FRONT VIEW

5.000in

127.0mm

DETAIL A

SCALE 1 : 10

4.134in

105.0mm

DETAIL B

SCALE 1 : 10

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260607

HDS-40 PRODUCTION

LIFT VER D (CE CERT)

1:45

SCALE:

69.528in

1766.0mm

RAISED

67.106in

1704.5mm

TOP LOCK

19.862in

504.5mm

LOWEST LOCK

9.528in

242.0mm

LOWERED

SHEET 3 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260607

HDS-40 PRODUCTION

LIFT VER D (CE CERT)

1:40

SCALE:

ALL DIMENSIONS SHOWN ARE WITH LOCK LADDER ADJUSTED ALL THE WAY UP

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 5

DETAIL B

SCALE 1 : 20

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601143

HDS-18/27/40 POWER POST WELDMENT

2 5601141

HDS-18/27/40 POST WELDMENT

3 5216169

HDS-40 CROSSTUBE ASSEMBLY, LARGE WINDOW

4 5216170

HDS-40 CROSSTUBE ASSEMBLY, SMALL WINDOW

5 5215240

HDS-40 POWER SIDE RAMP ASSEMBLY

6 5601447

HDS-40 OFF SIDE RAMP WELDMENT

7 5215162

HDS-40 EXTENDED DRIVE UP RAMP ASSEMBLY

8 5601246

HDS-40 SAFETY LADDER WELDMENT

9 5535104

NUT M30 x 3.5 NL

10 5535212

NUT M30 x 3.5

11 5545415

WASHER M30 x 56 FLAT

12 5746369

HDS-40 SPACER, SAFETY LADDER, 30mm LG

13 5535013

NUT M10 x 1.5 NL

14 5545341

WASHER M10 x Ø20 FLAT

15 5530046

HHB M10 x 1.5 x 65mm

WHERE USED

HDS-40

NEXT ASSEMBLY

5260607

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

08/26/2021

01322

REPLACED 5215892 WITH 5216169, 5215893

WITH 5216170

05/23/2022

01414

UPDATED BOM REVISION

08/09/2022

01436

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5245091

HDS-40 LIFT

SUPERSTRUCTURE

12/17/2019

DO NOT SCALE DRAWING

1:60

SCALE:

THIRD ANGLE PROJECTION

08/16/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

FASTEN NUTS AND WASHERS TO SAFETY LADDERS IN

ORDER SHOWN FOR SHIPMENT

NOTE: UNLESS OTHERWISE SPECIFIED.

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600073

HDS-40 POWER SIDE RAMP WELDMENT

2 5215148

HDS-40 RAMP SHEAVE ROLLER ASSEMBLY

3 5620241 HDS-40 SHEAVE PIN WELDMENT 2

4 5716013

HDS-40 SERIES SHEAVE SPACER

5 5746089

HDS-18/27/40 SERIES SHEAVE SHAFT PIN

6 5755114

HDS-40 SERIES SPACER, RAMP SHEAVE

7 5505335

HAIR PIN #203, Ø0.093” X 1 5/8”

8 5215152

HDS-40 CYLINDER FLANGE ARM ASSEMBLY

9 5502162

PULL CYLINDER ASSEMBLY Ø5.5 x 60

10 5736147

HDS-40 CABLE RETAINER PLATE

WHERE USED

HDS-40

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION AND NEXT

ASSEMBLY

12/09/2019

01120

UPDATED BOM REVISION

11/04/2020

01227

REPLACED (1) 5620179 WITH 5620241,

UPDATED BOM REVISIONS

08/26/2021

01322

NEXT ASSEMBLY

5245091

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

GJZ

5215240

HDS-40 POWER SIDE

RAMP ASSEMBLY

10/17/2008

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

09/15/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

VERIFY CYLINDER PORTS ARE CAPPED OFF WITH 3/8" NPT STEEL PLUG

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

30.591in

777.0mm

265.236in

6737.0mm

PORTS MUST BE

ON THIS SIDE

10.394in

264.0mm

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215240

HDS-40 POWER SIDE

RAMP ASSEMBLY

1:25

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 8

11 2

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601833

HDS-40 CROSSTUBE WELDMENT, LARGE WINDOW

2 5215139

HDS-40 CROSSTUBE SHEAVE ASSEMBLY

3 5215143

HDS-40 SAFETY ROLLER ASSEMBLY

4 5505124

HDS-18/27/40 CROSSTUBE SHEAVE SHAFT WELDMENT

5 5505125

HDS-18/27/40 SAFETY PIN

6 5716043

HDS-40 POLYETHYLENE SLIDE BLOCK

7 5210359

HDS-18/27/40 SAFETY WELDMENT #1

8 5210358

HDS-18/27/40 SAFETY WELDMENT #2

9 5502335

AIR CYLINDER, Ø.75 x 4.0" STROKE

10 5505030

PUSH-ON CLIP Ø10mm SS

11 5505031

ROTOR CLIP Ø12mm SS

12 5505033

PUSH-ON CLIP Ø16mm SS

13 5540002

E RING Ø1.375" OD TRUARC X5133-137

14 5540060

SPRING Ø29 x 178mm, SLACK SAFETY

15 5540055

SPRING Ø19 x 241mm, AIR CYLINDER

16 5540112

SNAP RING; TRUARC 5103-175

17 5535101

3/8-16 HEX NUT JAM

18 5550376

HDS-18/27/40 ADAPTER, 1" AIR CYLINDER

19 5550087

FTG ELB -04 COMP x -02 NPT

20 5545108

WASHER M45 x 80 FLAT

21 5530317

HHB M6 x 1 x 136

22 5535357

NUT M6 x 1.0 NL

23 5755158

HD-18/27/40 CROSSTUBE SPACER Ø16 x Ø10 x 102

NEXT ASSEMBLY

5245091

5245092

WHERE USED

HDS-40 SERIES

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215892

05/03/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216169

HDS-40 CROSSTUBE

ASSEMBLY, LARGE WINDOW

05/03/2022

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 8

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5245091

5245092

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601834

HDS-40 CROSSTUBE WELDMENT, SMALL WINDOW

2 5215139

HDS-40 CROSSTUBE SHEAVE ASSEMBLY

3 5215143

HDS-40 SAFETY ROLLER ASSEMBLY

4 5505124

HDS-18/27/40 CROSSTUBE SHEAVE SHAFT WELDMENT

5 5505125

HDS-18/27/40 SAFETY PIN

6 5716043

HDS-40 POLYETHYLENE SLIDE BLOCK

7 5210359

HDS-18/27/40 SAFETY WELDMENT #1

8 5210358

HDS-18/27/40 SAFETY WELDMENT #2

9 5502335

AIR CYLINDER, Ø.75 x 4.0" STROKE

10 5505030

PUSH-ON CLIP Ø10mm SS

11 5505031

ROTOR CLIP Ø12mm SS

12 5505033

PUSH-ON CLIP Ø16mm SS

13 5540002

E RING Ø1.375" OD TRUARC X5133-137

14 5540060

SPRING Ø29 x 178mm, SLACK SAFETY

15 5540112

SNAP RING; TRUARC 5103-175

16 5535101

3/8-16 HEX NUT JAM

17 5550376

HDS-18/27/40 ADAPTER, 1" AIR CYLINDER

18 5550087

FTG ELB -04 COMP x -02 NPT

19 5545108

WASHER M45 x 80 FLAT

20 5530317

HHB M6 x 1 x 136

21 5535357

NUT M6 x 1.0 NL

22 5755158

HD-18/27/40 CROSSTUBE SPACER Ø16 x Ø10 x 102

WHERE USED

HDS-40 SERIES

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215893

05/03/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216170

HDS-40 CROSSTUBE

ASSEMBLY, SMALL WINDOW

05/03/2022

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

NEXT ASSEMBLY

5260607

ITEM

PART

NUMBER

DESCRIPTION

QTY.

REV

1 5174600

HDS-18E/27/40 PARTS BAG

2 5215096

PUSH BUTTON AIR ASSEMBLY

3 5620194

HDS-18E/27/40 TIRE STOP WELDMENT

4 5595558

HDS-40 CABLE ASSEMBLY Ø19 x 4102mm ST

5 5595559

HDS-40 CABLE ASSEMBLY Ø19 x 5836mm ST

6 5595564

HDS-40 CABLE ASSEMBLY Ø19 x 10452mm ST

7 5595565

HDS-40 CABLE ASSEMBLY Ø19 x 12167mm ST

8 5715003

POWER UNIT VIBRATION DAMPENER

9 5700033

HD-SERIES FLEX TUBE ANGLE

10 5700029

HD-SERIES FLEX TUBE BRACKET PLATE

11 5600410

HDS-40 TOP PLATE WELDMENT

12 5505129

HDS-40 SERIES HINGE PIN

13 5216139

FLEX TUBE KIT, UP TO 2000mm

14 5570149

HDS-40 HYDRAULIC HOSE ASSY Ø10 x 5385mm

15 5570795

1/4" POLY-FLO TUBING

24000mm*

16 5530456

AB 3/4" x 4 - 3/4"

17 5900160

HDS TRUCK SERIES INSTALLATION MANUAL

18 5716633

HDS-18/27/40 SERIES CROSSTUBE COVER, PLASTIC

19 5700246

WHEEL CHOCK

20 5210242

4 POST HEAVY DUTY CE PARTS BAG

21 5930195

ANTI-SLIP TAPE, 6” x 24ft

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5210242, REMOVED 5535055 AND

5545032, UPDATED BOM REVISIONS

07/21/2020

01174

UPDATED BOM REVISION

08/25/2021

01322

ADDED 5930195, REPLACED 5570050 WITH

5216139

05/04/2022

01414

PRE A

WHERE USED

HDS-40

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250079

HDS-40 PARTS BOX

10/02/2018

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

HOSES AND CABLES IN REPRESENTATIONAL FORM

(*) LENGTH FOR REFERENCE ONLY

Questo manuale è adatto per i seguenti modelli

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