Bend-Pak GP-9XLT Package Manuale utente

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

GP-9XLT Package

PRODUCT SKU

5175257

DRAWING Nº

5260288

CATEGORY

Four Post Li

REV

Version P

DATE

08.02.2022

DIMENSIONS ARE IN MM

☺

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5905393 WITH COLORS &

GRAPHICS

09/24/2021

01344

UPDATED BOM REVISION

05/24/2022

01414

UPDATED BOM REVISION

07/25/2022

01431

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

REV

1 5245060

GP-9XLT SUPERSTRUCTURE

2 5250276

GP-9XLT PARTS BOX

3 5601467

GP-9XLT POWER UNIT HOLDER WELDMENT

4 5215825

JP45 JACK PLATFORM

5 5215832

D4-9, GP-9 CASTER KIT ASSEMBLY

6 5700380

POLYETHYLENE DRIP TRAY

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260288

GP-9XLT PRODUCTION

LIFT VER A

03/11/2019

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

08/01/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

4.090in

103.9mm

60.862in

1545.9mm

4.646in

118.0mm

82.551in

2096.8mm

87.197in

2214.8mm

99.055in

2516.0mm

65.530in

1664.5mm

6.909in

175.5mm

18.701in

475.0mm

112.795in

2865.0mm

226.879in

5762.7mm

114.672in

2912.7mm

34.961in MAX

888.0mm MAX

189.685in

4818.0mm

200.472in

5092.0mm

4.134in

105.0mm

DETAIL A

SCALE 1 : 10

4.854in

123.3mm

DETAIL B

SCALE 1 : 10

79.213in

2012.0mm

DRIVE THRU

98.031in

2490.0mm

FRONT VIEW

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260288

GP-9XLT PRODUCTION

LIFT VER A

1:40

SCALE:

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5260288

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

03/18/2021

01285

UPDATED BOM REVISION

08/13/2021

01323

UPDATED BOM REVISION

07/25/2022

01431

WHERE USED

GP-9XLT

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5215829

D4-9X, GP-9XLT POWER SIDE RUNWAY ASSEMBLY

2 5601325

D4-9X, GP-9XLT OFF SIDE RUNWAY WELDMENT

3 5215826

D4-9, GP-9 CROSSTUBE ASSEMBLY

4 5601321

GP-9XLT LEFT POST WELDMENT

5 5601322

GP-9XLT RIGHT POST WELDMENT

6 5601451

D4-9, GP-9 APPROACH RAMP MOUNT WELDMENT

7 5215870

D4-9, GP-9 ALUMINUM APPROACH RAMP ASSEMBLY

8 5735722

D4-9, GP-9 TIRE STOP PLATE

9 5215867

D4-9, GP-9 APPROACH RAMP ASSEMBLY HINGED

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245060

GP-9XLT

SUPERSTRUCTURE

02/28/2019

DO NOT SCALE DRAWING

1:45

SCALE:

THIRD ANGLE PROJECTION

08/01/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 8

14 18

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5245060

5245061

5245114

5245115

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

11/25/2020

01243

UPDATED BOM REVISION

08/13/2021

01323

UPDATED BOM REVISION

07/25/2022

01431

WHERE USED

D4-9

D4-9X

GP-9F

GP-9XLT

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5601313

D4-9, GP-9 CROSSTUBE WELDMENT

2 5575052

D4-9, GP-9 SLACK SAFETY SHEAVE

3 5215831

D4-9, GP-9 SHEAVE ASSEMBLY

4 5601319

D4-9, GP-9 SLACK SAFETY WELDMENT, L.H.

5 5601320

D4-9, GP-9 SLACK SAFETY WELDMENT, R.H.

6 5746478

D4-9, GP-9 CROSSTUBE PIN

7 5601463

D4-9, GP-9 CABLE PULLEY PIN WELDMENT

8 5737098

D4-9, GP-9 LOWER SAFETY LATCH

9 5540045

E RING Ø25mm OD TRUARC 5133-100

10 5530108

SSS M8 x 1.25 x 12

11 5530148

BHPS M6 x 1.0 x 16

12 5545005

WASHER, M6 x 12mm FLAT

13 5545026

WASHER M6 x Ø12 SL

14 5731069

GP-9 CARRIAGE COVER

15 5540018

SPRING Ø12.7 x 70.6, GP-9 SLACK SAFETY

16 5540038

3.0 WIRE DIA., Ø26.0 ID D4-9, GP-9 R.H.

17 5540039

3.0 WIRE DIA., Ø26.0 ID D4-9, GP-9 L.H.

18 5505030

PUSH-ON CLIP Ø10mm SS

19 5755166

D4-9, GP-9 SLACK SAFETY SPACER, SHORT

20 5755167

D4-9, GP-9 SLACK SAFETY SPACER, LONG

21 5701572

GP-9 SHEAVE SPACER 14mmTHK

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215826

D4-9, GP-9

CROSSTUBE ASSEMBLY

02/28/2019

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

08/01/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 8

DETAIL B

SCALE 1 : 8

DETAIL C

SCALE 1 : 10

NEXT ASSEMBLY

5245060

5245114

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

09/28/2020

01209

UPDATED BOM REVISION

03/18/2021

01285

REPLACED 5601317 WITH 5601316,

UPDATED BOM REVISION

08/13/2021

01323

WHERE USED

D4-9X

GP-9XLT

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

REV

1 5601326

D4-9X, GP-9XLT POWER SIDE RUNWAY

WELDMENT

2 5502166

CYLINDER ASSEMBLY Ø3.0 x 82

3 5601316

D4-9, GP-9 PULLEY PIN WELDMENT

4 5215831

D4-9, GP-9 SHEAVE ASSEMBLY

5 5735694

GP-9 CABLE PULL BLOCK

6 5735696

GP-9 CABLE LOCK PLATE

7 5701620

D4-9, GP-9 SHEAVE SPACER 42mm

8 5701619

D4-9, GP-9 SHEAVE SPACER 15mm

9 5545006

WASHER M24 x 44mm

10 5530160

BHPS M8 x 1.25 x 20

11 5545341

WASHER M10 x Ø20 FLAT

12 5545202

WASHER M8 x Ø15 SL

13 5716050

D4-9, GP-9 CYLINDER GUIDE SLIDE BLOCK

14 5530400

FHPS M6 x 1.0 x 12

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215829

D4-9X, GP-9XLT POWER

SIDE RUNWAY ASSEMBLY

03/14/2019

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

08/18/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

16 20

19 2

DETAIL A

SCALE 1 : 4

NEXT ASSEMBLY

5260288

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

10/30/2020

01224

REPLACED 5716048, 5716049, AND 5716053 WITH

5716075 AND 5716076, UPDATED BOM REVISION

08/12/2021

01323

ADDED 5930195, REPLACED 5570228 WITH

5216140

05/04/2022

01414

PRE A

WHERE USED

GP-9XLT

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5174039

GP-9 PARTS BAG

2 5601323

GP-9 LEFT TOP PLATE WELDMENT

3 5601324

GP-9 RIGHT TOP PLATE WELDMENT

4 5716075

D4-9, GP-9 CARRIAGE SLIDE BLOCK, INSIDE

5 5716076

D4-9, GP-9 POST SLIDE BLOCK, OUTSIDE

6 5595575

CABLE ASSEMBLY Ø10 x 3175mm ST

7 5595572

CABLE ASSEMBLY Ø10 x 9293mm ST

8 5595573

CABLE ASSEMBLY Ø10 x 7851mm ST

9 5595574

CABLE ASSEMBLY Ø10 x 4619mm ST

10 5601318

D4-9, GP-9 SAFETY CONNECT SLEEVE WELDMENT

11 5601354

D4-9X, GP-9XLT SAFETY HANDLE ROD WELDMENT

12 5580002

KEYRING 27mm x 2mm

13 5510105

#4 LINK CHAIN, LIFT HEAD PIN

14 5505069

M12 PLASTIC BALL CHAIN PIN

15 5715014

Ø32mm PLASTIC BALL - M12 x 1.75

16 5620633

D4-9X, GP-9XLT SAFETY WELDMENT

17 5755076

D4-9, GP-9 ADJUST SAFETY BAR 216mm

18 5755074

D4-9, GP-9 ADJUST SAFETY BAR 2089mm

19 5505066

FEMALE ROD END M8 x 36

20 5715003

POWER UNIT VIBRATION DAMPENER

21 5216140

FLEX TUBE KIT, UP TO 2500mm

22 5700375

GP-9 FLEX TUBE BRACKET

23 5900091

GP-9 INSTALLATION MANUAL

24 5745036

D4-9, GP-9 DRIVE UP RAMP PIN

25 5700072

WHEEL CHOCK

26 5570795

1/4" POLY-FLO TUBING

3700mm*

27 5570044

HYDRAULIC HOSE ASSEMBLY Ø6.4 x 3700mm SB

28 5701652

D4-9, GP-9 SAFETY COVER R.H.

29 5701653

D4-9, GP-9 SAFETY COVER L.H.

30 5930195

ANTI-SLIP TAPE, 6” x 24ft

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250276

GP-9XLT PARTS BOX

03/19/2019

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

05/09/2022

INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT

HOSES AND CABLES IN REPRESENTATIONAL FORM

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

(*)LENGTH FOR REFERENCE ONLY

DIMENSIONS ARE IN MM

☺

DETAIL B

SCALE 1 : 8

DETAIL A

SCALE 1 : 8

DETAIL C

SCALE 1 : 6

DETAIL D

SCALE 1 : 5

NEXT ASSEMBLY

5250274

5250276

5250319

5250327

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5530152 WITH 5530359, 5530093,

(4) 5545005, AND 5535357, 5530563,

REMOVED 5530759, 5545341, 5535013,

5530008, 5535010, 5545009

08/09/2019

01110

REPLACED 5545340 WITH (4) 5545012,

5530349 WITH 5530009, 5535017 WITH

5535354, AND 5545343 WITH 5545201,

ADDED (1) 5550089, 5550106 5535113, (8)

5545347, (4) 5535001, (8) 5545012, 5530011,

5755169, 5580012, 5535028, 5530211,

5535356, AND 5550025, REMOVED 5535010,

5545009, 5530008, AND 5545005

04/16/2020

01120

REMOVED 5550025, REPLACED 5535113

WITH (2) 5535354

08/11/2021

01323

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5530009

HHB M12 x 1.75 x 90 CL8.8

2 5535354

NUT, M12 x1.75

3 5545201

WASHER, M12 SPRING LOCK

4 5545347

WASHER, M12 FLAT WASHER

5 5530359

HHB M12 x 1.75 x 25 CL 10.9

6 5530563

HHB M12 x 1.75 x 30 CL10.9

7 5530456

AB 3/4" x 4 - 3/4"

8 5550089

FTG ELB -04 COMP x -06 NPT

9 5550008

FTG ELB -04 JIC -06L ORB

10 5530010

HHB M8 x 1.25 x 25

11 5535001

NUT M8 x 1.25 NL

12 5545012

WASHER, M8x16x1.6mm FLAT

13 5530351

EYE BOLT M8 x 1.5 x 20 ID

14 5545026

WASHER M6 x Ø12 SL

15 5530148

BHPS M6 x 1.0 x 16

16 5550106

FTG ELB -04JIC x 3/8” NPT

17 5530011

HHB M8 x 1.25 x 35

18 5755169

GP-9 SAFETY HANDLE TUBE

19 5580012

LIQUID PTFE THREAD SEALANT 50ml

20 5535028

NUT M8 x 1.25 TH

21 5530211

HHB M8 x 1.25 x 60mm

22 5535356

NUT M8 x 1.25

WHERE USED

D4-9

D4-9X

GP-9F

GP-9XLT

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5174039

D4-9, GP-9 PARTS BAG

03/15/2019

DO NOT SCALE DRAWING

1:40

SCALE:

THIRD ANGLE PROJECTION

08/18/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5260288

5260291

5260633

5260634

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5900165, 5905466, AND 5715036,

REPLACED 5535112 WITH 5535357,

UPDATED BOM REVISIONS

04/16/2020

01120

UPDATED BOM REVISION

09/29/2020

01209

REPLACED 5905466 WITH COLORS AND

GRAPHICS NOTE

05/02/2022

01414

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601314

JP45 PLATFORM WELDMENT

2 5620496

JP45 EXTENSION ARM WELDMENT

3 5545046

WASHER M8 x 38 x 1.5mm

4 5545202

WASHER M8 x Ø15 SL

5 5530776

SHCS M8 x 1.25 x 20mm

6 5530161

SSS M8 x 1.25 x 8

7 5716052

JP45 SLIDE BLOCK

8 5535357

NUT M6 x 1.0 NL

9 5545005

WASHER, M6 x 12mm FLAT

10 5530358

FHSS M6 x 1.0 x 40

11 5900165

JP-45 QUICK START GUIDE

12 5715036

JP45 RUBBER PAD LINER

WHERE USED

D4-9

D4-9X

GP-9F

GP-9XLT

ACCESSORY

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215825

JP45 JACK PLATFORM

03/01/2019

DO NOT SCALE DRAWING

1:10

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5260288

5260291

5260633

5260634

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5545200, REPLACED M12

HARDWARE WITH M10 HARDWARE

04/16/2020

01120

TITLE TO REFLECT WHERE USED, UPDATED

BOM REVISION AND NEXT ASSEMBLIES

09/03/2020

01195

UPDATED BOM REVISION

01/06/2021

01254

WHERE USED

D4-9

D4-9X

GP-9F

GP-9XLT

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

REV

1 5601312

D4-9, GP-9 CASTER FRAME WELDMENT

2 5601343

D4-9, GP-9 CASTER KIT PIN WELDMENT

3 5575056

D4-9, GP-9 SWIVEL CASTER

4 5505350 MODEL#211 HAIR PIN/ LARGE 1

5 5530021

HHB, M10 x 1.5 x 30

6 5545200

WASHER M10 x Ø18 SL

7 5545341

WASHER M10 x Ø20 FLAT

8 5535998

NUT M10 x 1.5

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215832

D4-9, GP-9 CASTER KIT

ASSEMBLY

03/21/2019

DO NOT SCALE DRAWING

1:6

SCALE:

THIRD ANGLE PROJECTION

01/11/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

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