Bend-Pak XPR-10XLS-181 Manuale utente

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

XPR-10XLS-181

PRODUCT SKU

5175231

DRAWING Nº

5260239

CATEGORY

Two Post Li

REV

Version K

DATE

10.04.2021

DIMENSIONS ARE IN MM

☺

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245049

XPR-10XLS LIFT SUPERSTRUCTURE

2 5250252

XPR-10XLS EXTENDED PARTS BOX

3 5210269

XPR-10 POST EXTENSION WELDMENT

4 5215287

XPR-9S/10S LOW PROFILE TRIPLE TELESCOPING ARM

ASSEMBLY

5 5215700

XPR-9S/10S LOW PROFILE MEDIUM ARM ASSEMBLY

5905109

WARNING ALI/WL 101

5905131

2 POST DECAL KIT, LESS ALI

5905403

MAX CAPACITY 10K DANGER LABEL, ENGLISH-FRENCH

5905465

MANUFACTURER LABEL

5905655

MAX CAPACITY NTRL 10K LABEL, ENGLISH-FRENCH

5905940

PRODUCT DATA LABEL

5905951

SERIAL TAG B

5905653

LABEL; ALI-ALCTV-2017 GOLD LABEL, US; MET LABS

5905414

GP/XPR LOCK-RELEASE LABEL

5905285

SERIALTAG EXTERIOR PEEL OFF INVENTORY LABEL

5905377

NOTICE LABEL, ALI/WLSIA01

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

10/05/2020

01215

UPDATED BOM REVISION

11/03/2020

01226

UPDATED BOM REVISION

06/22/2021

01310

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260239

XPR-10XLS-181

PRODUCTION LIFT VER E

06/26/2018

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

07/07/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

[105.472-118.465in]

2679-3009.0

180.669in

4589.0mm

[4.909-79.909in]

124.7-2029.7mm

[9.610-84.610in]

244.3-2149.1mm

WITH 63mm [2.5in] ADAPTER

AND MAX ADJUSTMENT

[32.335-52.417in]

821.3-1333.4mm

[93.071-106.063in]

2364-2694.0

DRIVE THRU

[126.732-139.724in]

3219-3549.0

[132.008-145.000in]

3353-3683.0

[25.433-49.41in]

646-1255mm

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260239

XPR-10XLS-181

PRODUCTION LIFT VER E

1:45

SCALE:

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5260193

5260239

5260240

5260243

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5215442

XPR-10XLS/AXLS POWER SIDE POST ASSEMBLY

2 5215440

XPR-10XLS/AXLS OFF SIDE POST ASSEMBLY

3 5210202

XPR-10 TOP TROUGH ASSEMBLY

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISIONS

05/16/2019

01086

UPDATED BOM REVISIONS

02/24/2020

01107

UPDATED BOM REVISIONS

11/03/2020

01226

WHERE USED

XPR-10XLS

XPR-10XLS-181

XPR-10XLS-LP

XPR-10XLS-181-LP

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245049

XPR-10XLS LIFT

SUPERSTRUCTURE

05/10/2018

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

11/05/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

DETAIL E

SCALE 2 : 5

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600922

XPR-10XLS/AXLS OFF SIDE POST WELDMENT

2 5575111

XPR-9S/10 SHEAVE ASSEMBLY

3 5620141

XPR-9/10 CABLE SHEAVE PIN WELDMENT

4 5575112

D2/GP/PCL/0XPR/PL-7000 SAFETY SHEAVE

5 5565350

D2/GP/PCL/XPR/PL-7000 SAFETY SHEAVE

SPACER

6 5535357

NUT M6 x 1.0 NL

7 5530756

HHB M6 x 1 x 25

8 5530030

HHB M6 x 1 x 8

9 5215441

XPR-10XLS/AXLS LIFT HEAD ASSEMBLY

10 5502013

CYLINDER ASSEMBLY Ø2.0 X 75"

11 5701242

CYLINDER CLAMP ASSY

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

05/14/2019

01086

UPDATED BOM REVISION

02/21/2020

01107

UPDATED BOM REVISION

11/03/2020

01226

NEXT ASSEMBLY

5245045

5245049

WHERE USED

XPR-10XLS SERIES

XPR-10AXLS SERIES

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215440

XPR-10XLS/AXLS OFF

SIDE POST ASSEMBLY

10/08/2015

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

11/04/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

100.0

NEXT ASSEMBLY

5215440

5215442

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5601040

XPR-10XLS/AXLS LIFT HEAD WELDMENT

2 5716001

2 POST GUIDE BLOCK

3 5746098

GP/XPR-9/10 Ø25mm GEAR SHAFT

4 5701052

GP/XPR ARM INTERNAL GEAR STOP

5 5540133

GP-7, XPR-9/10 LIFT HEAD SPRING

6 5505106

SPRING PIN M6 x 50

7 5540006

SNAP RING TRUARC 5103-100

8 5580219

KEYRING 56mm x 3mm

9 5930183

XPR-9/10 LIFT HEAD GUSSET COVER

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED TITLE TO REFLECT WHERE USED,

UPDATED BOM REVISIONS

05/11/2018

00946

UPDATED BOM REVISION

05/14/2019

01086

UPDATED BOM REVISION

02/21/2020

01107

WHERE USED

XPR-10XLS SERIES

XPR-10AXL SERIES

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215441

XPR-10XLS/AXLS LIFT

HEAD ASSEMBLY

10/09/2015

DO NOT SCALE DRAWING

1:12

SCALE:

THIRD ANGLE PROJECTION

04/15/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

DETAIL C

SCALE 1 : 5

NEXT ASSEMBLY

5245045

5245049

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5601041

XPR-10XLS/AXLS POWER SIDE POST WELDMENT

2 5575111

XPR-9S/10 SHEAVE ASSEMBLY

3 5620141

XPR-9/10 CABLE SHEAVE PIN WELDMENT

4 5575112

D2/GP/PCL/0XPR/PL-7000 SAFETY SHEAVE

5 5565350

D2/GP/PCL/XPR/PL-7000 SAFETY SHEAVE

SPACER

6 5535357

NUT M6 x 1.0 NL

7 5530756

HHB M6 x 1 x 25

8 5530030

HHB M6 x 1 x 8

9 5520001

RUBBER GROMMET, 3/4 I.D.

10 5215441

XPR-10XLS/AXLS LIFT HEAD ASSEMBLY

11 5502013

CYLINDER ASSEMBLY Ø2.0 X 75"

12 5701242

CYLINDER CLAMP ASSY

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

05/14/2019

01086

UPDATED BOM REVISION

02/21/2020

01107

UPDATED BOM REVISION

11/03/2020

01226

WHERE USED

XPR-10XLS SERIES

XPR-10AXLS SERIES

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215442

XPR-10XLS/AXLS POWER

SIDE POST ASSEMBLY

10/08/2015

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

11/04/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600997

XPR-9/10 LOW PROFILE TRIPLE TELESCOPING ARM

WELDMENT

2 5545341

WASHER M10 x Ø20 FLAT

3 5545200

WASHER M10 x Ø18 SL

4 5530302

HHB M10 x 1.5 x 40 FULLY THREAD

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

J-001

UPDATED BOM REVISION AND NEXT

ASSEBMBLIES

UPDATED NEXT ASSEMBLY

05/01/2018

05/14/2018

00943

00946

UPDATED BOM REVISION

05/30/2018

00953

UPDATED BOM REVISION AND NEXT ASSEMBLY

02/19/2020

01107

NEXT ASSEMBLY

5260193

5260239

5260572

5260573

5260574

5260575

5260611

5260636

WHERE USED

XPR-9SBT

XPR-9TF

XPR-10XLS

XPR-10XLS-181

XPR-10S

XPR-10S-168

XPR-10TS

XPR-10TS-168

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215287

XPR-9/10 LOW PROFILE

TRIPLE TELESCOPING ARM

ASSEMBLY

06/23/2015

DO NOT SCALE DRAWING

1:5

SCALE:

THIRD ANGLE PROJECTION

04/17/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600998

XPR-9/10 LOW PROFILE MEDIUM ARM WELDMENT

2 5545341

WASHER M10 x Ø20 FLAT

3 5545200

WASHER M10 x Ø18 SL

4 5530302

HHB M10 x 1.5 x 40 FULLY THREAD

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

H-001

UPDATED BOM REVISION

UPDATED NEXT ASSEMBLY

05/01/2018

05/14/2018

00943

00946

UPDATED BOM REVISION

05/30/2018

00953

UDPATED BOM REVISION AND NEXT ASSEMBLY

02/19/2020

01107

NEXT ASSEMBLY

5260193

5260239

5260574

5260575

5260611

5260636

WHERE USED

XPR-9TF

XPR-9SBT

XPR-10S

XPR-10S-168

XPR-10XLS

XPR-10XLS-181

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215700

XPR-9/10 LOW PROFILE

MEDIUM ARM ASSEMBLY

06/23/2015

DO NOT SCALE DRAWING

1:5

SCALE:

THIRD ANGLE PROJECTION

04/17/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

NEXT ASSEMBLY

5245049

5245227

ITEM

PART NUMBER

DESCRIPTION

QTY

REV

1 5600507

XPR-10 INNER TOP TROUGH WELDMENT

2 5600506

XPR-10 OUTER TOP TROUGH WELDMENT

3 5565350

D2/GP/PCL/XPR/PL-7000 SAFETY SHEAVE SPACER

4 5575112

D2/GP/PCL/XPR/PL-7000 SAFETY SHEAVE

5 5575111

D2-8F, XPR-9/10 SHEAVE ASSEMBLY

6 5620141

XPR-9/10 CABLE SHEAVE PIN WELDMENT

7 5530030

HHB M6 x 1 x 8

8 5530756

HHB M6 x 1.0 x 25mm

9 5530738

HHB M10 x 1.5 x 25

10 5535013

NUT M10 x 1.5 NL

11 5535357

NUT M6 x 1.0 NL

12 5545341

WASHER M10 x Ø20 FLAT

13 5580211

STEEL HOLE PLUG 1 1/4"

14 5620445

XPR TRIP STOP BAR SLIDER WELDMENT

15 5300815

10AP/D2/XPR STOP BAR CUSHION

16 5530055

SSS M6x1x10

17 5545200

WASHER M10 x Ø18 SL

18 5535998

NUT M10 x 1.5

19 5600501

XPR-10/10A MICROSWITCH STOP BAR WELDMENT

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5545251 WITH 5545200

05/26/2015

00689

UPDATED BOM REVISIONS AND NEXT ASSEMBLY

11/23/2015

00738

J-001

UPDATED BOM REVISIONS

UPDATED NEXT ASSEMBLY

11/02/2017

05/14/2018

00900

00946

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5210202

XPR-10 TOP

TROUGH ASSEMBLY

08/03/2010

DO NOT SCALE DRAWING

1:18

SCALE:

THIRD ANGLE PROJECTION

05/24/2018

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

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