Bend-Pak XPR-12CL Manuale utente

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

XPR-12CL

PRODUCT SKU

5175405

DRAWING Nº

5260567

CATEGORY

Two Post Li

REV

Version V

DATE

08.23.2021

DIMENSIONS ARE IN MM

☺

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245138

XPR-12CL LIFT SUPERSTRUCTURE

2 5250254

XPR-12CL PARTS BOX

3 5215283

XPR-12CL/FDL TRIPLE TELESCOPING ARM ASSEMBLY

5905109

WARNING ALI/WL 101

5905131

2 POST DECAL KIT, LESS ALI

5905404

MAX CAPACITY 12K DANGER LABEL, ENGLISH-FRENCH

5905465

MANUFACTURER LABEL

5905660

MAX CAPACITY NTRL 12K LABEL, ENGLISH-FRENCH

5905940

PRODUCT DATA LABEL

5905950

SERIAL TAG A

5905653

LABEL; ALI-ALCTV-2017 GOLD LABEL, US; MET LABS

5905414

GP/XPR LOCK-RELEASE LABEL

5905285

SERIALTAG EXTERIOR PEEL OFF INVENTORY LABEL

5905377

NOTICE LABEL, ALI/WLSIA01

5906044

AMERICAN OWNED LABEL

5905775

CALIFORNIA PROP. 65 LABEL

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

12/22/2020

01251

ADDED 5906044, UPDATED BOM REVISION

06/24/2021

01310

ADDED 5905775

08/09/2021

01321

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260567

XPR-12CL PRODUCTION

LIFT VER E

12/15/2015

DO NOT SCALE DRAWING

1:40

SCALE:

THIRD ANGLE PROJECTION

08/12/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

168.701in

4285.0mm

119.409in

3033.0mm

[5.618-74.618"]

142.7-1895.1mm

[13.016-82.016"]

330.6-2083.2mm

WITH 63mm [2.5"] &

125mm [5"] ADAPTERR

142.402in

3617.0mm

104.843in

2663.0mm

DRIVE THRU

155.157in

3941.0mm

[29.724-57.992in]

755-1473mm

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260567

XPR-12CL PRODUCTION

LIFT VER E

1:50

SCALE:

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISIONS

05/16/2019

01086

UPDATED BOM REVISIONS

03/09/2020

01107

UPDATED BOM REVISIONS

12/22/2020

01251

NEXT ASSEMBLY

5260563

5260567

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5215293

XPR-12CL POWER SIDE POST ASSEMBLY

2 5215292

XPR-12CL OFF SIDE POST ASSEMBLY

3 5210031

XPR-12/15/18C TOP TROUGH ASSEMBLY

WHERE USED

XPR-12CL

XPR-12CL-192

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245138

XPR-12CL LIFT

SUPERSTRUCTURE

01/29/2010

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

12/31/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

05/15/2019

01086

UPDATED BOM REVISION

03/09/2020

01107

UPDATED BOM REVISION

12/22/2020

01251

NEXT ASSEMBLY

5245138

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600404

XPR-12/15/18CL OFF SIDE POST WELDMENT

2 5575113

D2/XPR-12/15/18 SHEAVE ASSEMBLY

3 5620142

D2-12/15, XPR-12C/12FD/15/18C CABLE SHEAVE

PIN WELDMENT

4 5575112

D2/GP/PCL/0XPR/PL-7000 SAFETY SHEAVE

5 5565350

D2/GP/PCL/XPR/PL-7000 SAFETY SHEAVE SPACER

6 5530030

HHB M6 x 1 x 8

7 5530756

HHB M6 x 1 x 25

8 5535357

NUT M6 x 1.0 NL

9 5215269

XPR-12C LIFT HEAD ASSEMBLY

10 5502305

CYLINDER ASSEMBLY Ø2.5 x 69

11 5701115

CYLINDER CLAMP ASSY-74-79

WHERE USED

XPR-12CL SERIES

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215292

XPR-12CL OFF SIDE

POST ASSEMBLY

01/05/2010

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

12/31/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

05/15/2019

01086

UPDATED BOM REVISIONS

03/09/2020

01107

UPDATED BOM REVISION

12/22/2020

01251

NEXT ASSEMBLY

5245138

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600399

XPR-12/15/18CL POWER SIDE POST WELDMENT

2 5575113

D2/XPR-12/15/18 SHEAVE ASSEMBLY

3 5620142

D2-12/15, XPR-12C/12FD/15/18C CABLE SHEAVE PIN

WELDMENT

4 5575112

D2/GP/PCL/0XPR/PL-7000 SAFETY SHEAVE

5 5565350

D2/GP/PCL/XPR/PL-7000 SAFETY SHEAVE SPACER

6 5530030

HHB M6 x 1 x 8

7 5530756

HHB M6 x 1 x 25

8 5535357

NUT M6 x 1.0 NL

9 5520001

RUBBER GROMMET, 3/4 I.D.

10 5215269

XPR-12C LIFT HEAD ASSEMBLY

11 5502305

CYLINDER ASSEMBLY Ø2.5 x 69

12 5701115

CYLINDER CLAMP ASSY-74-79

WHERE USED

XPR-12CL

XPR-12CL-192

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215293

XPR-12CL POWER SIDE

POST ASSEMBLY

01/05/2010

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

12/31/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 4

1516

DETAIL B

SCALE 1 : 4

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

08/22/2012

00542

REPLACED 5210002 WITH 5600452, 5620445

AND 5300815, ADDED (2) 5530055, UPDATED

BOM REVISIONS

05/12/2015

00689

UPDATED BOM REVISOINS

11/03/2017

00900

NEXT ASSEMBLY

5245138

5245139

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600380

XPR-12/15/18C TOP TROUGH WELDMENT

2 5565350

GP/PCL/XPR/PL-7000 SAFETY SHEAVE SPACER

3 5575112

GP/PCL/XPR/PL-7000 SAFETY SHEAVE

4 5600452

XPR-12/15/18 TRIP STOP BAR WELDMENT

5 5575113

XPR-12/15/18 SHEAVE ASSEMBLY

6 5620142

XPR-12C/12FD/15/18C CABLE SHEAVE PIN WELDMENT

7 5530030

HHB M6 x 1 x 8

8 5530756

HHB M6 x 1 x 25

9 5530738

HHB M10 x 1.5 x 25

10 5545341

WASHER M10 x Ø20 FLAT

11 5535013

NUT M10 x 1.5 NL

12 5535357

NUT M6 x 1.0 NL

13 5580211

STEEL HOLE PLUG 1 1/4"

14 5300815

XPR STOP BAR CUSHION

15 5620445

XPR TRIP STOP BAR SLIDER WELDMENT

16 5530055

SSS M6x1x10

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5210031

XPR-12/15/18C TOP

TROUGH ASSEMBLY

11/10/2009

DO NOT SCALE DRAWING

1:18

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

100

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

03/07/2018

00929

UPDATED BOM REVISION

03/29/2018

00930

UPDATED BOM REVISIONS

03/09/2020

01107

NEXT ASSEMBLY

5215292

5215293

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600392

XPR-12CL LIFT HEAD WELDMENT

2 5716001

2 POST GUIDE BLOCK

3 5746099

XPR-12C/FD/15/18C Ø25mm LONG GEAR SHAFT

4 5701052

GP/XPR ARM INTERNAL GEAR STOP

5 5540130

XPR-12C/FD/15/18C LIFT HEAD SPRING

6 5580219

KEYRING 56mm x 3mm

7 5505106

SPRING PIN M6 x 50

8 5540006

SNAP RING TRUARC 5103-100

9 5930184

XPR-12/15/18 LIFT HEAD GUSSET COVER

WHERE USED

XPR-12CL

XPR-12CL-192

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215269

XPR-12C LIFT HEAD

ASSEMBLY

11/27/2009

DO NOT SCALE DRAWING

1:12

SCALE:

THIRD ANGLE PROJECTION

04/15/2020

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

05/30/2018

00953

UPDATED BOM REVISION

08/12/2019

01117

UPDAT ED BOM REVISION

80/23/2019

01123

NEXT ASSEMBLY

5260563

5260567

5260568

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600993

XPR-12CL/FDL TRIPLE TELESCOPING ARM WELDMENT

2 5545341

WASHER M10 x Ø20 FLAT

3 5545200

WASHER M10 x Ø18 SL

4 5530302

HHB M10 x 1.5 x 40 FULLY THREAD

WHERE USED

XPR-12FDL

XPR-12CL

XPR-12CL-192

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215283

XPR-12CL/FDL TRIPLE

TELESCOPING ARM

ASSEMBLY

06/23/2015

DO NOT SCALE DRAWING

1:5

SCALE:

THIRD ANGLE PROJECTION

08/26/2019

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

NEXT ASSEMBLY

5260567

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5174518

D2-12/15, XPR CLEARFLOOR PARTS BAG

2 5736605

D2-12C/XPR-12 BOLT ON ARM RESTRAINT GEAR

3 5746192

ARM ADAPTER, MEDIUM

4 5746193

ARM ADAPTER, LONG

5 5716174

D2-8/12/15, GP/XPR OFF SIDE PLASTIC SAFETY COVER

6 5716173

D2-8/12/15, GP/XPR POWER SIDE PLASTIC SAFETY COVER

7 5215701

ROUND LIFT PAD ADAPTER ASSEMBLY

8 5715003

POWER UNIT VIBRATION DAMPENER

9 5210010

D2/XPR OFF SIDE SAFETY WELDMENT

10 5210196

D2/XPR POWER SIDE INCLINED SAFETY ASSEMBLY

11 5505346

D2/XPR-12C/FD LIFT HEAD PIN WELDMENT

12 5570150

HYDRAULIC HOSE ASSEMBLY Ø6.35 x 9611mm SB

13 5570017

HYDRAULIC HOSE ASSEMBLY Ø10 x 1219mm SB

14 5570832

HYDRAULIC HOSE ASSEMBLY Ø6.35 x 2299mm SB

15 5595125

Ø2.4mm x 8900 SAFETY CABLE

16 5595922

CABLE ASSEMBLY Ø12 x 10640mm ST

17 5540281

C RING Ø38mm OD 5103-150

18 5746166

DOUBLE THREADED ROD M10 x 1.5 x 295

19 5525150

SPDT MICRO SWITCH;25A@125VAC

20 5520116

14-4 SJO UL 62 CABLE 300vac

4275mm*

21 5525112

MICRO SWITCH COVER-5PA2

22 5716634

D2/10AP/XPR MICROSWITCH COVER, PLASTIC

23 5215702

CRADLE LIFT PAD LARGE ADAPTER ASSEMBLY

24 5530308

AB 3/4" x 7"

25 5550112

FTG NPL -04 NPT x -04 F NPT

26 5900370

XPR-12CL-18CL INSTALLATION MANUAL

27 5701660

10AP/D2-12/15/XPR HEIGHT ADAPTER HOLDER

28 5701661

D2/XPR-12/15/18 FOOT GUARD, R.H.

29 5701662

D2/XPR-12/15/18 FOOT GUARD, L.H.

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5701660, 5701661 AND 5701662, REMOVED

5535011 AND 5545345, UPDATED BOM REVISIONS

03/09/2020

01107

UPDATED BOM REVISION

10/05/2020

01215

UPDATED BOM REVISION

06/22/2021

01310

WHERE USED

XPR-12CL

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250254

XPR-12CL PARTS BOX

10/17/2018

DO NOT SCALE DRAWING

1:28

SCALE:

THIRD ANGLE PROJECTION

07/01/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION FORM

(*)5520116 QTY FOR REFERENCE ONLY

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